Lithium Secondary Battery Lifespan Prediction Using Blocking-Cell Impedance

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Solution Overview

Problem

Existing methods struggle to reliably predict the lifespan characteristics of lithium secondary batteries, particularly the capacity change pattern, due to the complexity of factors affecting battery performance, necessitating lengthy trial-and-error processes.

Innovation Solution

A method involving impedance spectroscopic analysis of a blocking cell to derive capacitance and charge amount relationships, combined with electrochemical reactions and artificial neural network learning, allows for predicting the capacity change pattern of lithium secondary batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If actual battery production and long-term testing are conducted to evaluate lifespan characteristics, then reliable lifespan data is obtained, but the research and development process becomes lengthy and requires many trials and errors

Engineering Contradiction:
Improvelifespan characteristics prediction reliabilityVSAvoidresearch and development time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by performing impedance spectroscopic analysis on blocking cells during the early R&D stage to predict lifespan characteristics before actual battery production. This allows researchers to evaluate capacity change patterns over cycles using electrochemical impedance data and equivalent circuit models, avoiding the need for lengthy actual battery testing while maintaining prediction reliability

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses blocking cells as simplified copies of actual lithium secondary batteries. These blocking cells replicate the electrode and electrolyte structure but prevent actual electrochemical reactions, allowing impedance analysis to predict lifespan characteristics without the complexity and time requirements of testing full functional batteries

Inventive Principle:
Principle #26Copying

2Ease of manufacture

If basic design information is used for prediction, then the prediction process is simplified, but the accuracy of lifespan characteristics prediction is reduced

Engineering Contradiction:
Improveprediction process simplicityVSAvoidlifespan characteristics prediction accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The patent transforms basic design information into meaningful prediction parameters through impedance spectroscopic analysis. By measuring electrochemical impedance at multiple frequencies and analyzing the data through equivalent circuit models, the system extracts parameters like charge transfer resistance and double-layer capacitance that accurately reflect battery lifespan characteristics while maintaining process simplicity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables accurate prediction of lithium secondary battery lifespan characteristics without actual manufacturing, significantly shortening the research and development process by reducing trials and errors.

Implementation Method 1

a first step of subjecting a lithium secondary battery in a form of a blocking cell to an impedance spectroscopic analysis under application of multiple frequencies

Methodology Applied
Scientific EffectImpedance spectroscopy: Electrical Resistance

Implementation Method 2

repeatedly performing the first and second steps while repeatedly performing the electrochemical reaction for the lithium secondary battery for x cycles

Methodology Applied
Scientific EffectElectrochemical reaction: Electrolysis

Data Source

PatentUS12498424B2Method for predicting lifespan characteristics of lithium secondary battery
Publication Date: 2025.12.16 LG ENERGY SOLUTION LTD
  • US12498424B2 patent drawing
  • US12498424B2 patent drawing
  • US12498424B2 patent drawing

AI summary

Methods and systems may reliably predict the lifespan characteristics of a lithium secondary battery, for example, the mode of variation in cycle capacity in advance. A method may include a first step of subjecting a lithium secondary battery in a form of a blocking cell to an impedance spectroscopic analysis, a second step of deriving a relationship capacitance for each frequency and a calculating a charge amount, a third step of repeatedly performing the first and second steps, and a fourth step of measuring a capacity for each cycle of the lithium secondary battery and deriving a prediction expression of the capacity for each cycle of the lithium secondary battery.