Secondary Battery Low-Voltage Prediction Using Transfer Learning

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Solution Overview

Problem

Existing methods for predicting low-voltage failures in secondary batteries are time-consuming and lack accuracy, requiring extensive data and being inefficient in adapting to changing manufacturing conditions.

Innovation Solution

An apparatus and method using machine learning to generate and optimize low-voltage prediction models by selecting main factors from training data, applying transfer learning to reduce data collection time and improve accuracy across different battery conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If existing methods use extensive data collection and traditional analysis approaches to determine low-voltage failure criteria, then measurement precision may be improved, but loss of time increases significantly

Engineering Contradiction:
Improveaccuracy in determining low-voltage failureVSAvoidtime to determine low-voltage failure
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-training machine learning models using historical battery data during manufacturing. This pre-training establishes baseline low-voltage failure criteria before actual product deployment, eliminating the need for extensive real-time data collection and analysis when determining failures in production or usage.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent replaces traditional mechanical/data-intensive analysis methods with machine learning algorithms. Instead of manually analyzing extensive voltage data sets using conventional statistical methods, the system uses trained ML models to automatically predict low-voltage failures, significantly reducing analysis time while maintaining or improving accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If traditional methods collect and analyze large amounts of battery data to establish failure criteria, then measurement precision improves, but device complexity increases

Engineering Contradiction:
Improveaccuracy of low-voltage failure determinationVSAvoidcomplexity of data processing system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs data processing and model training in advance during manufacturing phases. By pre-establishing failure criteria through offline data analysis and model training, the actual deployment system requires minimal computational resources and simplified processing, reducing device complexity while maintaining high measurement precision.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates simplified copies or representations of complex battery behavior through trained machine learning models. These models capture essential failure patterns without requiring the full complexity of original data processing systems, enabling accurate failure determination with reduced computational overhead.

Inventive Principle:
Principle #26Copying

3Ease of operation

If existing methods use fixed determination criteria for low-voltage failure, then ease of operation is improved, but adaptability decreases when manufacturing conditions change

Engineering Contradiction:
Improvesimplicity of failure determination processVSAvoidability to adapt to changing manufacturing conditions
Core Design Contradiction:
Ease of operationVSAdaptability or versatility

Solution Approach 1:

The patent implements dynamic adaptability by designing machine learning models that can be retrained and updated as manufacturing conditions change. Unlike fixed thresholds, these models adapt to new production environments, battery chemistries, or operational conditions while maintaining ease of operation through automated prediction processes that require minimal manual intervention.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes parameters by using machine learning models with adjustable parameters that can be optimized for different manufacturing conditions. When production conditions change, the model parameters can be retrained on new data, providing adaptability while maintaining the simplicity of automated failure determination.

Inventive Principle:
Principle #35Parameter changes

4Reliability

If traditional methods require extensive data collection to determine failure criteria, then reliability of failure prediction is improved, but productivity decreases due to time consumption

Engineering Contradiction:
Improvereliability of low-voltage failure predictionVSAvoidspeed of failure determination
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent performs extensive data analysis and model training in advance during manufacturing or setup phases. This preliminary action builds reliable prediction models that can then rapidly assess battery health in production or usage, achieving both high reliability through comprehensive training data and high productivity through fast inference.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system pre-processes and pre-trains models using historical data, storing the learned patterns for rapid deployment. This allows the system to maintain high reliability by having been trained on extensive data while achieving high productivity during actual operation by simply applying the pre-trained models without reprocessing the original data sets.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240168093A1Device and Method for Predicting Low Voltage Failure of Secondary Battery, and Battery Control System Comprising Same Device
Publication Date: 2024.05.23 LG CHEM LTD
  • US20240168093A1 patent drawing
  • US20240168093A1 patent drawing
  • US20240168093A1 patent drawing

AI summary

The present invention relates to an apparatus and a method of predicting a low-voltage failure of a secondary battery.