Battery Management Bus Merging Power and Data Lines

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing battery management systems for high-capacity batteries in electric vehicles are complex and costly due to the need for multiple insulating components to prevent electrical interference between cell voltage measurement circuits and the central processing unit.

Innovation Solution

A battery management system using control circuits connected in parallel with each cell, where signals representative of physical parameters are transmitted through a power bus only after synchronization, reducing the need for insulating components and simplifying communication.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If insulating means are used in each connection between cell and central processing unit, then electrical insulation is achieved, but device complexity and cost increase

Engineering Contradiction:
Improveelectrical insulationVSAvoidnumber of insulating components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the power supply function and data communication function into a single shared bus structure. The daisy-chain connection serves both as the power source for control circuits and as the communication pathway, eliminating the need for separate insulated connections for each cell.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single bus connection performs multiple functions: it provides power to control circuits, transmits voltage data from each cell, and enables bidirectional communication between control circuits and the central processing unit, replacing multiple specialized insulated connections.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Object-affected harmful factors

If multiple insulating means are used per cell, then electrical interference is prevented, but manufacturing cost increases

Engineering Contradiction:
Improveelectrical interferenceVSAvoidmanufacturing cost
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

The patent combines multiple insulation functions into a single insulated bus structure that runs through all cells, replacing the need for multiple discrete insulating components per cell while maintaining electrical isolation where needed.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system uses the existing battery cell voltage differentials to power the control circuits directly, eliminating the need for separate power supply insulation. The electrical connections serve themselves by providing both power and communication pathways.

Inventive Principle:
Principle #25Self-service

3Reliability

If separate connections are used for power and data, then reliable communication is achieved, but system complexity increases

Engineering Contradiction:
Improvecommunication reliabilityVSAvoidnumber of connections
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges power delivery and data communication into a single shared bus, where control circuits are powered directly from the battery cells through the same connection used for data transmission, reducing connection count while maintaining reliability through protocol-level power management.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The single connection serves dual purposes: it provides electrical power to control circuits from the battery cells and simultaneously transmits voltage measurement data bidirectionally, replacing separate power and data connections.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10109893B2System and corresponding method for managing a battery comprising a plurality of battery cells
Publication Date: 2018.10.23 AMPERE SAS
  • US10109893B2 patent drawing
  • US10109893B2 patent drawing

AI summary

A system for managing a battery having a plurality of battery cells connected in series, a plurality of control circuits connected in parallel with a battery cell and at least one electrical connection between a first control circuit of a first cell and a second control circuit of a second cell. Each control circuit is capable of emitting a signal representing physical parameters of its respective battery cell. There is a control unit to control the state of the battery on the basis of the signals representative of the physical parameters. There is a power bus electrically connecting said battery cells to one another in series and each control circuit delivers the representative signal via the power bus after reception of a synchronization signal received.