Enclosed Lighting Battery Management via Impedance Analysis

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Solution Overview

Problem

The variability in deployment conditions and management of multi-chemistry rechargeable batteries in encased lighting modules leads to inconsistent battery lifetimes, with restricted heat dissipation in enclosed environments potentially causing early failure.

Innovation Solution

A controller within the lighting module manages the battery by analyzing its impedance and electrical reflectivity, determining state of charge and predicted cycle life, and regulating recharging cycles based on temperature to extend battery life and accurately communicate its status.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the battery is deployed in an enclosed lighting module, then the lighting module provides integrated illumination and power, but heat dissipation is restricted causing early battery failure

Engineering Contradiction:
Improveintegrated illumination and powerVSAvoidheat accumulation
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a thermal management intermediary system including heat sinks, thermal conductive materials, and ventilation channels that mediate between the battery and the enclosed environment, facilitating heat transfer from the battery to the surrounding air without requiring the battery to be exposed externally

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent creates a controlled thermal environment around the battery through thermal insulation materials and regulated air flow channels, effectively isolating the battery from extreme external temperature variations while maintaining optimal operating temperature through active thermal management

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

2Productivity

If standard charge/discharge analysis is used, then the process is simple and quick, but accuracy is insufficient leading to improper battery management

Engineering Contradiction:
Improvecharge/discharge speedVSAvoidbattery status analysis accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent implements a feedback-based battery management system that continuously monitors multiple parameters including voltage, current, temperature, and impedance, then uses this feedback to dynamically adjust charging rates and discharge limits, achieving both high productivity and high precision through closed-loop control

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent employs multi-parameter analysis (voltage, current, temperature, impedance) rather than single-parameter monitoring, and dynamically changes operational parameters such as charging current and voltage thresholds based on real-time battery state, enabling accurate battery management while maintaining efficient charge/discharge cycles

Inventive Principle:
Principle #35Parameter changes

3Adaptability or versatility

If the battery operates in high ambient temperatures, then the lighting module can function in various environments, but the battery lifetime decreases due to thermal stress

Engineering Contradiction:
Improveenvironmental operation rangeVSAvoidbattery lifetime
Core Design Contradiction:
Adaptability or versatilityVSDuration of action of stationary object

Solution Approach 1:

The patent applies beforehand cushioning by pre-cooling the battery before high-temperature operation, providing thermal cushioning layers around the battery, and pre-adjusting charging parameters to reduce thermal stress accumulation, thereby protecting the battery from thermal damage during extended high-temperature operation

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Solution Approach 2:

The patent implements periodic thermal management actions including intermittent cooling cycles, periodic impedance measurements to detect early signs of thermal stress damage, and alternating between active and passive cooling modes to extend battery lifetime in high ambient temperatures while maintaining environmental adaptability

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS8084963B2Management of rechargeable battery in an enclosed lighting module
Publication Date: 2011.12.27 NCS POWER
  • US8084963B2 patent drawing
  • US8084963B2 patent drawing
  • US8084963B2 patent drawing

AI summary

Embodiments of the present disclosure provide methods, systems, and apparatuses related to managing a rechargeable battery in an enclosed lighting module. Other embodiments may be described and claimed.