Traction Battery Charging Mode Switching for Low-Temperature Protection

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Solution Overview

Problem

Direct current charging in low-temperature environments adversely affects the performance of traction batteries in electric vehicles, leading to reduced efficiency and potential safety risks such as lithium deposition and battery failure.

Innovation Solution

A charging method and system that dynamically adjusts between pulse charging and direct current charging based on battery temperature and voltage, using a battery management system to send mode demand information to the charging pile, enabling pulse charging when temperatures are low and direct current charging when temperatures are normal, without the need for a thermal management system.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If direct current charging is used in low-temperature environment, then charging simplicity is maintained, but battery performance deteriorates and safety risks increase

Engineering Contradiction:
Improvecharging simplicityVSAvoidbattery performance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The charging system dynamically switches between direct current charging mode and pulse charging mode based on battery temperature conditions. When temperature is above the first preset threshold, direct current charging is used; when temperature drops below the threshold, pulse charging mode is activated to prevent battery performance degradation while maintaining charging effectiveness.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the charging parameter by switching from constant voltage/current direct charging to pulsed voltage/current charging when temperature drops below the first preset threshold. This parameter change adapts the charging method to low-temperature conditions, preventing lithium deposition and battery failure while maintaining charging efficiency.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If thermal management system is added to heat battery at low temperature, then battery performance is protected, but device complexity and cost increase

Engineering Contradiction:
Improvebattery performanceVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The battery itself serves its heating needs through pulse charging. The pulsed charging current generates heat within the battery through internal resistance, naturally raising the battery temperature to an acceptable range for charging. This eliminates the need for external thermal management systems while protecting battery performance.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention extracts the heating function from a separate thermal management system and integrates it into the charging process itself. By using pulse charging, the heating function is achieved through the charging current, removing the need for dedicated heating devices and simplifying the overall system.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If pulse charging mode is used at low temperature, then battery performance is protected and heating time is reduced, but charging efficiency may be affected

Engineering Contradiction:
Improvebattery performanceVSAvoidcharging efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The system uses periodic pulsed charging instead of continuous direct charging when temperature is below the first preset threshold. The pulsed action allows brief intervals for heat distribution and prevents excessive localized heating, protecting battery performance while maintaining acceptable charging efficiency through optimized pulse parameters.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The charging system dynamically adapts between charging modes based on real-time temperature monitoring. When temperature rises above the first preset threshold during pulse charging, the system automatically switches to efficient direct current charging mode, maximizing charging efficiency when conditions permit while protecting the battery when temperature is low.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Ensures battery performance by preventing degradation at low temperatures, improves charging efficiency, and enhances safety by adapting charging modes, while reducing costs and heating times, thus optimizing the charging process.

Implementation Method 1

Due to the electrochemical characteristics of the traction battery, direct current charging will have a greater impact on the performance of the traction battery in a low-temperature environment

Methodology Applied
Scientific EffectElectrochemical reactions:

Data Source

PatentUS12401203B2Charging method, battery management system of traction battery and charging pile
Publication Date: 2025.08.26 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US12401203B2 patent drawing
  • US12401203B2 patent drawing
  • US12401203B2 patent drawing

AI summary

A charging method is provided, which includes: acquiring a state parameter of a traction battery, the state parameter including a battery temperature; sending first charging mode demand information to a charging pile when the battery temperature is lower than a first preset threshold, where the first charging mode demand information is used for indicating a pulse charging mode, the pulse charging mode is a charging mode using a pulsed voltage or a pulsed current, and the pulsed voltage or the pulsed current is used for charging the traction battery. According to the technical solution of the embodiment of the application, the charging pile can output pulse current to charge the traction battery, so as to prevent the performance of the traction battery from being affected by directly charging the traction battery at a low temperature, thereby ensuring the performance of the traction battery.