Battery Charging Module Airflow Control for Heat Management

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Solution Overview

Problem

Existing battery charging or discharging processes generate heat, necessitating temperature control of both the apparatus and its installation space, which is inefficient and poses challenges in maintaining optimal conditions for production efficiency and safety.

Innovation Solution

An apparatus and system that incorporates an air treatment unit to cool the charging or discharging module and includes a controller to manage airflow through a module hole based on equipment and zone temperature, current usage, and time parameters to maintain temperature within preset limits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the apparatus for charging or discharging operates to charge and discharge battery cells, then productivity is improved, but heat generation increases causing temperature to rise

Engineering Contradiction:
Improvecharging or discharging operationVSAvoidequipment temperature
Core Design Contradiction:
ProductivityVSTemperature

Solution Approach 1:

The patent utilizes the heat generated during charging/discharging operations to pre-heat air that will be discharged into the installation space. The air treatment unit heats air using the apparatus's own thermal energy, then discharges this warmed air to raise the temperature of the installation space, thereby converting harmful heat into a beneficial heating effect for the surrounding environment.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The air treatment unit is designed to perform multiple functions: it cools the apparatus during high-temperature operations, heats air using waste thermal energy, and discharges conditioned air into the installation space. This multi-functional approach allows the same component to address both equipment temperature control and space temperature management.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If separate air conditioning equipment is provided for the installation space, then temperature control of the space is improved, but device complexity increases

Engineering Contradiction:
Improveinstallation space temperatureVSAvoidair conditioning system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent merges the air treatment unit with the charging/discharging apparatus, integrating space air conditioning functionality into the equipment's existing thermal management system. The air treatment unit serves both the apparatus cooling function and the installation space temperature control function, eliminating the need for separate air conditioning equipment.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The air treatment unit is designed as a multi-functional component that simultaneously cools the apparatus and conditions the installation space air. By making this single unit perform multiple roles, the system avoids the complexity of adding separate dedicated air conditioning equipment for space temperature control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Efficient temperature management of both the apparatus and its installation space, enhancing production efficiency and stability by preventing overheating and optimizing the use of transfer members.

Implementation Method 1

an air treatment unit provided inside the case and configured to discharge air toward the charging or discharging module unit to cool the charging or discharging module unit

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 2

a heating unit provided inside the case and configured to heat air and discharge the air toward the receiving chamber

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS20250316997A1Apparatus for charging or discharging, battery charging or discharging system including the same, and controlling method thereof
Publication Date: 2025.10.09 SK ON CO LTD
  • US20250316997A1 patent drawing
  • US20250316997A1 patent drawing
  • US20250316997A1 patent drawing

AI summary

The disclosure relates to an apparatus for charging or discharging including a case, a charging or discharging module unit and an air treatment unit provided inside the case, an equipment temperature sensor located in the case and sensing an equipment temperature, a module hole formed by communicating with the outside, and a controller charging or discharging, where the controller is configured to discharge at least a portion of the air discharged from the air treatment unit to the outside of the case through the module hole based on usage current of the charging or discharging module unit and the equipment temperature, a battery charging or discharging system including the same, and a control method thereof.