Battery Connection Module With Pre-Wired Base Plate Assembly
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Solution Overview
Problem
The complexity and number of assembly steps increase significantly when connecting multiple storage batteries in series, leading to complicated wiring and connection work.
Innovation Solution
A storage battery connection module with a base plate of integrated insulating plates, connection terminals, and power lines that connect terminals in series, along with a dedicated wire harness for each type of storage battery, simplifies the assembly process by pre-wiring power lines and terminals, reducing the need for extensive wiring and connection work.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Quantity of substance
If a large number of storage batteries are connected in series using conventional wiring methods, then the power storage system can achieve high capacity, but the number of assembly steps and wiring work increases significantly
Solution Approach 1:
The patent combines multiple wiring functions into a single integrated base plate structure. The base plate integrates multiple connection terminals and power lines into one component, allowing multiple batteries to be connected simultaneously through a single assembly operation rather than requiring separate wiring steps for each connection.
Solution Approach 2:
The base plate is pre-configured with connection terminals and power lines before assembly. The wiring layout is predetermined and fixed on the base plate, so that during assembly, workers only need to connect batteries to the pre-wired base plate without performing complex wiring operations on the assembly line.
2Adaptability or versatility
If multiple storage batteries are connected in series with individual wiring, then each battery can be independently connected, but the wiring connection work becomes complicated
Solution Approach 1:
The base plate serves multiple functions simultaneously: it provides mechanical support for multiple batteries, contains pre-configured power lines for electrical connections, and houses connection terminals for interfacing. This multi-functional design eliminates the need for separate wiring operations while maintaining the ability to connect multiple batteries independently.
3Adaptability or versatility
If conventional wiring methods are used to connect storage batteries, then flexibility in connection configuration is maintained, but the number of power lines and signal lines increases
Solution Approach 1:
The base plate creates a standardized connection template that can be replicated for multiple batteries. Instead of creating unique wiring paths for each battery connection, the same base plate design with integrated power lines and terminals is used repeatedly, reducing the overall number of individual wires needed while maintaining connection flexibility.
Data Source
AI summary
A storage battery connection module in which a plurality of storage battery modules are connected in series is provided. The storage battery connection module includes a base plate, a plurality of connection terminals provided on the base plate, a plurality of wire harnesses each connecting the connection terminal to a positive and negative electrode terminals of the storage battery module, and a plurality of bus bars provided on the base plate and connecting the plurality of the connection terminals in series.