Battery Module Cooling Block for Electrode Lead Heat Dissipation

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Solution Overview

Problem

Conventional battery modules experience localized temperature rises and increased temperature deviation due to the absence of cooling components at the electrode leads and busbars, leading to deteriorated performance.

Innovation Solution

Incorporation of a cooling block between electrode leads and end plates, coupled with a cooling pad and adhesive, to efficiently transfer heat away from these high-heat areas, along with a thermally conductive resin layer for overall heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If cooling components are added at the electrode lead and busbar locations, then temperature deviation is reduced and cooling performance is improved, but device complexity increases

Engineering Contradiction:
Improvecooling performanceVSAvoidstructure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cooling block is merged with the existing end plate structure, where the cooling block is disposed between the electrode leads and the end plate. This integration approach combines the cooling function with the structural end plate, reducing the need for separate cooling components and simplifying the overall device structure while maintaining improved cooling performance.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Minimizes temperature deviation and enhances cooling performance by effectively dissipating heat from electrode leads and busbars, improving the overall efficiency of the battery module.

Implementation Method 1

a thermally conductive resin layer 60 that is formed between the battery cell stack 10 and the bottom portion 21 of the housing 20

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

a cooling block is disposed between the electrode leads and the end plate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS12620642B2Battery module and battery pack including the same
Publication Date: 2026.05.05 LG ENERGY SOLUTION LTD
  • US12620642B2 patent drawing
  • US12620642B2 patent drawing
  • US12620642B2 patent drawing

AI summary

A battery module according to one embodiment of the present disclosure includes a battery cell stack including a plurality of battery cells; a housing for the battery cell stack; and a pair of end plates for covering the front and rear surfaces of the battery cell stack, respectively, wherein electrode leads, each protruding from the plurality of battery cells, are formed on the front and rear surfaces of the battery cell stack; and a cooling block disposed between the electrode leads and the end plate.