Battery Module End Plate Mounting for Better Space Utilization

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Solution Overview

Problem

Conventional battery modules suffer from inefficient space utilization due to the downward orientation of mounting holes, which leads to wasted space between the end plate and the battery cells.

Innovation Solution

The battery module incorporates a mounting hole at the lower side with an adjustable height mounting part, allowing for a mounting structure while providing additional space and enhancing space utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If mounting holes are formed extending along the height direction at both ends of the end plate to fix the battery module, then the battery module can be securely fixed to the pack frame, but waste space occurs between the end plate and the battery cells, deteriorating space utilization

Engineering Contradiction:
Improvefixing reliabilityVSAvoidspace utilization
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The mounting hole is repositioned from the end plate to the lower side of the battery module in the vertical dimension. This dimensional change allows the mounting structure to be formed without occupying horizontal space between the end plate and battery cells, thereby resolving the space utilization issue while maintaining fixing reliability

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

Instead of forming mounting holes at the upper end plate extending downward, the invention inverts the approach by forming the mounting hole at the lower side extending upward. This inversion eliminates the conflict with battery cell space while achieving the same fixing function

Inventive Principle:
Principle #13The other way round (Inversion)

Data Source

PatentEP4199208B1Battery pack
Publication Date: 2025.04.16 LG ENERGY SOLUTION LTD
  • EP4199208B1 patent drawingFigure 1
  • EP4199208B1 patent drawingFigure 2
  • EP4199208B1 patent drawingFigure 3

AI summary

A battery module according to one embodiment of the present disclosure includes a battery cell stack in which a plurality of battery cells are stacked; a module frame that houses the battery cell stack and is opened in its one surface; and end plate that covers the opened one surface of the module frame, wherein the end plate comprises a mounting portion having a mounting hole formed therein, and wherein the mounting hole is opened at a lower surface of the end plate, and a thread is formed on an inside surface of the mounting hole.