Battery Module Flipping Device with Independent Clamping
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Solution Overview
Problem
The flipping process for battery modules after welding and other processes is complicated, leading to inefficiencies in the flipping efficiency of battery modules.
Innovation Solution
A flipping device comprising a device frame, lifting mechanism, flipping mechanism, first and second clamping mechanisms, and a conveying line, which allows for independent release of clamping on the second clamping mechanism, reducing collisions and improving flipping efficiency by lifting and flipping the battery module.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If a conventional flipping process is used for battery modules, then the flipping function is achieved, but the flipping efficiency is low and the process is complicated
Solution Approach 1:
The flipping device is divided into independent functional modules: a lifting mechanism for vertical movement, a flipping mechanism for rotational movement, and two separately controllable clamping mechanisms. This segmentation allows each module to perform its specific function independently, simplifying the overall control process and improving flipping efficiency by eliminating complex coordinated movements.
Solution Approach 2:
The device employs dynamically controllable clamping mechanisms that can be independently activated or deactivated. The first clamping mechanism clamps the supporting member while the second clamping mechanism clamps the battery module, and they can be controlled independently to adapt to different operational phases, thereby simplifying the flipping process and improving efficiency.
2Reliability
If the flipping device is positioned to optimize flipping operation, then flipping stability is improved, but space occupation increases
Solution Approach 1:
The flipping mechanism is rotatably connected to the lifting mechanism, allowing the flipping mechanism to be nested within or integrated with the lifting structure. This nested configuration enables the device to maintain stability during flipping operations while minimizing the overall space occupied by the stationary components of the device.
Solution Approach 2:
The device utilizes vertical space through the lifting mechanism to elevate the battery module before flipping, rather than requiring a large horizontal workspace. By transitioning the operation to the vertical dimension, the device achieves stable flipping while occupying less floor space.
3Reliability
If the clamping mechanism is designed to secure the battery module during flipping, then flipping reliability is improved, but the risk of collision with device frame or conveying line increases
Solution Approach 1:
The lifting mechanism elevates the battery module and supporting member to a predetermined height before the flipping operation begins. This preliminary action ensures that the to-be-flipped member is positioned at a safe distance from the device frame and conveying line, eliminating collision risks while maintaining secure clamping throughout the flipping process.
Solution Approach 2:
The lifting mechanism acts as an intermediary between the clamping mechanisms and the flipping mechanism, providing a controlled transition that separates the clamping function from the flipping motion. This intermediary structure ensures reliable securing during flipping while preventing direct contact with surrounding equipment that could cause collisions.
4Productivity
If the second clamping mechanism is configured to release clamping independently, then flipping efficiency is improved, but device complexity increases
Solution Approach 1:
The clamping system is segmented into two independently controlled mechanisms: the first clamping mechanism for the supporting member and the second clamping mechanism for the battery module. Each mechanism has its own control system, allowing the second mechanism to release clamping independently without affecting the first mechanism. This segmentation improves flipping efficiency by enabling parallel operations while maintaining manageable device complexity through modular design.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The device enhances flipping efficiency by minimizing collisions and optimizing space utilization, while maintaining stability and reducing material costs through independent clamping and sequential process management.
Implementation Method 1
the lifting mechanism can be lifted and lowered relative to the device frame
Implementation Method 2
the flipping mechanism is rotatably connected to the lifting mechanism... the flipping mechanism is configured to flip the lifted to-be-flipped member
Implementation Method 3
the first clamping mechanism is configured to clamp the first supporting member... the second clamping mechanism is configured to clamp the battery module
Data Source
Figure 1
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Figure 4
AI summary
The present application discloses a flipping device and a use method thereof, and a flipping method for a battery module, which relates to the field of battery production technologies. The flipping device includes a device frame, a lifting mechanism, a flipping mechanism, a first clamping mechanism, and a second clamping mechanism. At least part of the device frame is configured to be arranged beside a conveying line. The lifting mechanism can be lifted and lowered relative to the device frame. The flipping mechanism is rotatably connected to the lifting mechanism. The first clamping mechanism is arranged on the flipping mechanism, and the first clamping mechanism is configured to clamp the first supporting member. The second clamping mechanism is arranged on the flipping mechanism, the second clamping mechanism is configured to clamp the battery module, and the second clamping mechanism is configured to release the clamping to the battery module independently of the first clamping mechanism. The second clamping mechanism is configured to release the clamping to the battery module independently of the first clamping mechanism, which is conducive to flipping and resetting the first supporting member while conveying the battery module and a second supporting member through the conveying line, thereby being conducive to improving the flipping efficiency.