Battery Module Heating via Selective Cell Discharge

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Solution Overview

Problem

Electric vehicle batteries with cold internal temperatures experience reduced electrical power output, necessitating an improved heating system to enhance temperature and balance voltage levels between battery cell groups.

Innovation Solution

A heating system that includes voltage sensors, resistors, switches, and a temperature sensor, which selectively discharges battery cell groups through resistors to generate heat and uses a fan to distribute it, ensuring the battery module reaches a threshold temperature while balancing cell voltages.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If battery cells are heated to increase temperature and electrical power output, then the electrical power level is improved, but the voltage balance between battery cell groups may deteriorate

Engineering Contradiction:
Improveelectrical power outputVSAvoidvoltage balance between battery cell groups
Core Design Contradiction:
PowerVSStability of the object's composition

Solution Approach 1:

The patent applies local quality by selectively heating different battery cell groups based on their individual temperature and voltage states. The control system identifies which specific cell groups need heating and applies heat locally to those groups rather than heating the entire battery pack uniformly, thereby maintaining voltage balance while improving power output.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements feedback control by continuously monitoring voltage levels and temperature of individual battery cell groups. The control system uses this feedback information to dynamically adjust heating operations, selecting which cell groups to heat and for how long, ensuring that voltage balance is maintained while achieving the desired temperature increase for improved power output.

Inventive Principle:
Principle #23Feedback

2Temperature

If selective discharge through resistors is used to heat battery cell groups, then temperature level is improved, but energy loss increases

Engineering Contradiction:
Improvetemperature level of battery cell groupsVSAvoidenergy loss through resistor discharge
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The patent applies partial action by discharging only the specific battery cell groups that require heating, rather than discharging the entire battery pack. The control system determines the minimum necessary discharge duration and intensity required to achieve the target temperature for under-temperature cell groups, thereby reducing overall energy loss while still achieving the heating objective.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The patent implements self-service by using the battery cells themselves as the heat source through controlled internal discharge. Instead of introducing external heating components that would consume additional energy, the system utilizes the battery cells' own electrical energy converted to thermal energy through resistor discharge, making the heating process self-sufficient and minimizing external energy losses.

Inventive Principle:
Principle #25Self-service

3Stability of the object's composition

If fan is used to distribute heat energy throughout the battery module, then temperature uniformity is improved, but device complexity increases

Engineering Contradiction:
Improvetemperature uniformity across battery moduleVSAvoidcomplexity of heating system
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by using the fan component to serve dual purposes: it acts as a cooling fan during normal operation and as a heat distribution fan during heating operations. The same fan structure and airflow generation capability are utilized in both cooling and heating modes, eliminating the need for separate heating and cooling airflow systems and thereby reducing overall device complexity while achieving temperature uniformity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively increases the temperature of the battery module to a desired level by generating heat energy through resistor discharge and distributing it using a fan, ensuring balanced electrical output from battery cell groups.

Implementation Method 1

the computer is further configured to generate a first control signal to induce the second switch to have the first operational position to at least partially discharge the second battery cell group through the second resistor to generate heat energy in the second resistor

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

the computer is configured to generate a second control signal to turn on a fan to distribute the heat energy in the battery module to increase the temperature level of the battery module

Methodology Applied
Scientific EffectForced convection: Forced Convection

Data Source

PatentUS8974928B2Heating system for a battery module and method of heating the battery module
Publication Date: 2015.03.10 LG ENERGY SOLUTION LTD
  • US8974928B2 patent drawing
  • US8974928B2 patent drawing
  • US8974928B2 patent drawing

AI summary

A heating system and a method for heating a battery module are provided. The method includes generating a first signal indicative of a first voltage level being output by a first battery cell group, and generating a second signal indicative of a second voltage level being output by a second battery cell group. The method includes generating a temperature signal indicative of a temperature level of at least one of the first battery cell group and the second battery cell group. If the temperature level is less than a threshold temperature level, and the first battery cell group is not electrically balanced with the second battery cell group then the method includes selecting one of the first and second battery cell groups to be at least partially discharged through a resistor to generate heat energy in the resistor.