Battery Module with Linear Regulators for UPS Miniaturization

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Solution Overview

Problem

Conventional UPS devices are limited to single loads and have complex, large transformer modules that hinder their miniaturization, making them unsuitable for lightweight and compact electronic products.

Innovation Solution

A battery module comprising multiple battery units, linear regulators, and a battery management unit that controls switches to adjust electrical connections based on current demand, optimizing power distribution and reducing power loss in linear regulators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a conventional transformer module (switching DC-DC converter) is used in UPS device, then electrical power conversion is achieved, but the device size and complexity increase

Engineering Contradiction:
Improveelectrical power conversionVSAvoidtransformer module complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent divides the battery system into N independent battery units, each with its own linear regulator and switch. This segmentation allows each unit to operate independently and simplifies the overall power conversion architecture by replacing the complex transformer module with multiple simple linear regulators.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent replaces the mechanical/electromagnetic transformer module with electronic linear regulators. This substitution eliminates the need for bulky magnetic components and complex switching circuits, achieving power conversion through simpler electronic voltage regulation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Power

If a conventional transformer module is used in UPS device, then power conversion is achieved, but the device size increases

Engineering Contradiction:
Improvepower conversion capabilityVSAvoidUPS device size
Core Design Contradiction:
PowerVSVolume of moving object

Solution Approach 1:

By segmenting the power conversion function into multiple independent battery units with linear regulators, the patent eliminates the need for a large centralized transformer module, thereby reducing the overall device volume.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Replacing the transformer module with linear regulators removes bulky magnetic components and reduces device size, making the UPS suitable for lightweight and compact electronic products.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Power

If all battery units supply power simultaneously, then current demand is met, but power loss in linear regulators increases

Engineering Contradiction:
Improvecurrent supply capabilityVSAvoidpower loss in linear regulators
Core Design Contradiction:
PowerVSLoss of energy

Solution Approach 1:

The patent dynamically adjusts the number of active battery units based on the current demand. The battery management unit controls switches to enable or disable specific battery units, optimizing the balance between meeting current demand and minimizing power loss in linear regulators.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The battery management unit monitors the current demand and adjusts the configuration of active battery units accordingly. This feedback mechanism ensures that the system operates efficiently by activating only the necessary number of battery units to meet the load requirements.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution prolongs service time, enhances performance, and reduces the size and cost of power supply devices while improving power conversion efficiency and preventing damage to linear regulators.

Implementation Method 1

N linear regulators, each of which has an input and an output... Outputs of the linear regulators are coupled together and are coupled to the load

Methodology Applied
Scientific EffectLinear regulation:

Data Source

PatentUS9472952B2Battery module, method for managing supply of electrical power by the battery module, and power supply device having the battery module
Publication Date: 2016.10.18 LITE ON ELECTRONICS (GUANGZHOU) LTD
  • US9472952B2 patent drawing
  • US9472952B2 patent drawing
  • US9472952B2 patent drawing

AI summary

A battery module includes a plurality of battery units, each of which supplies electrical power to a load through a respective linear regulator. In a method for managing supply of electrical power by the battery module, a number of battery units that supply electrical power to the load is controlled according to magnitude of a current required by the load, so as to reduce power loss in the linear regulators.