Battery Module Capacity Calculation for Recharge Decision Control

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Solution Overview

Problem

Current power stations do not determine the necessity of recharging battery modules, nor do they calculate the capacity increase post-recharge, leading to ineffective recharging operations due to inconsistent battery capacities.

Innovation Solution

A method and system for calculating the capacity of a battery module by selecting a reference battery, determining relative capacities of remaining batteries, and identifying the increasable capacity, followed by controlled recharging only when capacity can be increased.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If power stations directly recharge battery modules without capacity calculation, then recharging operation is performed, but the recharging operation becomes ineffective and capacity does not increase

Engineering Contradiction:
Improverecharging operation effectivenessVSAvoidenergy waste from ineffective recharging
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The patent applies preliminary action by calculating the increasable capacity of the battery module before performing the recharging operation. The system determines whether the battery module can actually increase its capacity through recharging by comparing the sum of individual battery capacities to the module capacity. This preliminary calculation prevents ineffective recharging operations and energy waste.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If power stations recharge battery modules without determining necessity, then recharging is performed frequently, but operation and maintenance efficiency decreases

Engineering Contradiction:
Improveoperation and maintenance efficiencyVSAvoidtime spent on unnecessary recharging
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent implements feedback by continuously monitoring battery parameters (charging voltage, discharging voltage, charging current, discharging current, charging time, discharging time) and using this data to calculate individual battery capacities and the module's increasable capacity. This feedback mechanism enables intelligent decision-making about when recharging is actually necessary, improving operation efficiency and reducing unnecessary maintenance time.

Inventive Principle:
Principle #23Feedback

3Reliability

If power stations do not calculate battery module capacity post-recharge, then capacity increase is not verified, but recharging effectiveness cannot be confirmed

Engineering Contradiction:
Improverecharging effectiveness verificationVSAvoidcapacity information after recharging
Core Design Contradiction:
ReliabilityVSLoss of information

Solution Approach 1:

The patent replaces physical measurement methods with electrical parameter-based calculations. Instead of using complex physical capacity measurement equipment, the system calculates battery capacities by substituting electrical parameters (voltages, currents, times) into capacity calculation formulas. This substitution enables verification of capacity increase after recharging through straightforward electrical measurements and mathematical computation.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS20250277860A1Battery Module Capacity Calculation and Power Recharge Control Methods, Systems, Equipment and Media
Publication Date: 2025.09.04 SHANGHAI MAKESENSE ENERGY TECHNOLOGY CO LTD
  • US20250277860A1 patent drawing
  • US20250277860A1 patent drawing
  • US20250277860A1 patent drawing

AI summary

A method for capacity calculation of a battery module includes: acquire the historical charge and discharge parameters of each battery in the battery module, select a reference battery that meet preset charge and discharge conditions, and obtain remaining batteries in the battery module; obtain relative capacity of each remaining battery relative to the reference battery; determine batteries that meet the preset capacity conditions based on the relative capacities as target capacities; obtain increasable capacity of the battery module based on the target capacities. The calculation of the increasable capacity of the battery module is performed before the battery module is recharged, so that the operation and maintenance personnel can know whether the battery module needs to be recharged and whether the capacity of the battery module after recharging has increased, which optimizes recharge process, improves recharge efficiency, and improves operation and maintenance efficiency.