Battery Module Tape And Resin Removal With Vision-Guided Robotics
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Solution Overview
Problem
The existing process for removing tape and resin from battery modules requires two operators, leading to inefficiencies due to differing removal speeds and increased labor costs.
Innovation Solution
An automatic removal system utilizing a multi-axis automatic robot to quickly and accurately remove tape and resin from battery modules, reducing the need for manual labor and increasing production efficiency.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If manual removal process is used with two operators, then the tape and resin can be removed, but the production efficiency is low and labor costs are high
Solution Approach 1:
The system uses vision recognition to automatically detect tape and resin positions, and the robot autonomously performs removal operations without human intervention, making the system self-sufficient in the removal process
Solution Approach 2:
The patent replaces manual mechanical removal operations with an automated robotic system that uses vision guidance and automated cutting mechanisms, substituting human labor with automated mechanical systems
2Reliability
If two operators perform removal operations, then the tape and resin can be removed, but the operation speed varies and consistency is poor
Solution Approach 1:
The vision recognition system continuously monitors and detects the position of tape and resin, providing real-time feedback to the control system to adjust the robot's cutting path and ensure consistent removal quality
Solution Approach 2:
The system dynamically adjusts cutting parameters such as blade position, cutting depth, and robot movement speed based on real-time vision detection data, ensuring consistent removal quality across different operations
3Loss of time
If manual removal is used, then the process is simple, but the labor cost and time consumption are high
Solution Approach 1:
The vision recognition system performs preliminary detection and positioning of tape and resin before the robot begins removal operations, pre-planning the cutting path to optimize the removal process and reduce overall time consumption
Solution Approach 2:
The robot performs continuous removal operations without interruption once started, maintaining constant motion and cutting action to maximize efficiency and minimize idle time throughout the removal process
Data Source
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AI summary
An automatic removal system for automatically removing a tape and a resin exposed to the outside of a battery module includes a removal assembly including a removal device for removing the tape and the resin, and an automatic multi-axis robot coupled to the removal assembly and configured to drive to remove the tape and the resin of the battery module.