Battery Module Shipping Mode for Surge Prevention

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Batteries in electronic devices face issues of power surges and leakage current when detached and reattached, leading to potential damage and power waste, as they immediately start supplying power upon reconnection, and existing solutions require operator intervention or external commands to manage these conditions.

Innovation Solution

A battery module with a connection unit and determining unit that automatically enters a shipping mode when detached from an electronic device, stopping power supply and reducing power consumption, which can be triggered by electrical signal conditions or a predetermined time, thereby preventing surges and improving safety and endurance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If the battery immediately supplies power upon reconnection to the electronic device, then the battery can provide power without delay, but a surge is generated that may damage the electronic device

Engineering Contradiction:
Improvepower supply response speedVSAvoidsurge damage to electronic device
Core Design Contradiction:
SpeedVSObject-affected harmful factors

Solution Approach 1:

The battery module performs preliminary detection of its operational state (normal mode vs. power interrupt mode) before reconnection occurs. The determining unit checks whether the battery is in the power interrupt mode upon detection of connection establishment, and if so, controls the battery to enter shipping mode temporarily. This preliminary action prevents surge generation by avoiding immediate power supply in conditions where it would be harmful, while still enabling quick power resumption once the shipping mode timeout expires or conditions change.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If the battery continuously generates leakage current when mounted on the electronic device, then the battery remains ready to supply power, but additional battery power waste is caused

Engineering Contradiction:
Improvebattery readinessVSAvoidleakage current power waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The battery module dynamically adjusts its operational state based on real-time detection of connection status and operational mode. When the determining unit detects that the battery is in power interrupt mode and connected to an electronic device, it automatically transitions the battery to shipping mode, which reduces or eliminates leakage current. This dynamic state adjustment allows the system to maintain reliability when needed while minimizing energy waste during detached or transitional states, optimizing the balance between readiness and power conservation.

Inventive Principle:
Principle #15Dynamics

3Reliability

If operator intervention or external commands are required to manage battery power modes, then power mode control can be precisely managed, but operation complexity increases

Engineering Contradiction:
Improvepower mode control precisionVSAvoidoperator intervention requirement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The battery module incorporates a determining unit that automatically detects the battery's operational state and connection status, and autonomously controls transitions between normal mode, power interrupt mode, and shipping mode without requiring external commands or operator intervention. The system self-manages the power mode selections based on internal state detection and connection events, thereby maintaining precise power mode control while significantly improving ease of operation. The battery essentially serves itself by making intelligent decisions about its own power state management.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS10084212B2Battery module and battery safety method
Publication Date: 2018.09.25 QUANTA COMPUTER INC
  • US10084212B2 patent drawing
  • US10084212B2 patent drawing
  • US10084212B2 patent drawing

AI summary

A battery module and a battery safety method are provided herein. The battery module includes at least one connection unit and a determining unit. The at least one connection unit is configured to be detachably and electrically connected to an electronic device. The determining unit is configured to determine whether the battery module is detached from the electronic device through the at least one connection unit. When determining that the battery module is detached from the electronic, the determining unit controls the battery module to enter a shipping mode.