Battery Module Temperature-Gated Cell Balancing at Low Temperatures

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Solution Overview

Problem

Batteries in handheld electronic devices can enter a permanent fail state when the self-balancing function is activated at low temperatures, causing a voltage imbalance that leads to continuous self-discharge and eventual battery failure.

Innovation Solution

A battery module with a control circuit that detects internal temperature and only activates the self-balancing function when the temperature is above a certain threshold, preventing activation at low temperatures and thus avoiding permanent failure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If the self-balancing function is activated to balance voltage between battery cells, then voltage balance is improved, but at low temperatures this causes excessive voltage gap and leads to permanent fail state

Engineering Contradiction:
Improvevoltage balanceVSAvoidbattery reliability
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The control circuit monitors temperature as a parameter and changes the operational state of the self-balancing function based on temperature thresholds. When temperature drops below the threshold, the self-balancing function is disabled to prevent permanent fail state, while above the threshold it is enabled to maintain voltage balance.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If the self-balancing function is always on to maintain voltage balance, then voltage balance is improved, but battery protection at low temperatures deteriorates

Engineering Contradiction:
Improvevoltage balanceVSAvoidlow temperature damage
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

Temperature acts as an intermediary parameter that mediates between the need for voltage balance and the risk of low-temperature damage. The control circuit uses temperature as a decision-making criterion to determine whether to activate the self-balancing function, thus indirectly protecting the battery from low-temperature harm while maintaining voltage balance when safe.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If temperature monitoring and conditional activation is implemented, then battery protection is improved, but device complexity increases

Engineering Contradiction:
Improvebattery protectionVSAvoidcontrol circuit complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control circuit performs preliminary temperature checking before activating the self-balancing function. This preliminary action prevents the system from entering a permanent fail state by anticipating low-temperature conditions and disabling the function in advance, rather than reacting after damage occurs.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20250140946A1Battery module and battery protection method thereof
Publication Date: 2025.05.01 ASUSTEK COMPUTER INC
  • US20250140946A1 patent drawing
  • US20250140946A1 patent drawing
  • US20250140946A1 patent drawing

AI summary

A battery module and a battery protection method thereof are provided. The battery module includes a battery cell pack and a control circuit. The battery cell pack includes a plurality of battery cells connected in series. The control circuit detects an internal temperature of the battery module and determines whether the internal temperature of the battery module is greater than a temperature threshold value. When the internal temperature is greater than the temperature threshold value, the control circuit turns on a self-balancing function.