Battery Module Thermal Shield for Sensor Accuracy
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Solution Overview
Problem
The existing battery modules experience a significant difference between the actual battery temperature and the detected temperature by the temperature sensor, which can lead to inaccurate temperature readings, potentially causing safety issues during rapid charge or discharge operations.
Innovation Solution
A battery module design that includes a temperature sensor positioned between the battery and a structure with a thermal shield element between the sensor and the structure, which directs the temperature detection range towards the battery, thereby reducing the temperature difference.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If a structure regulating the temperature of the battery is provided around the battery, then the temperature control capability is improved, but the difference between the actual battery temperature and the detected temperature increases
Solution Approach 1:
A thermal shield element is introduced as an intermediary component positioned between the temperature sensor and the temperature regulating structure. This thermal shield blocks the direct thermal influence from the structure to the sensor, allowing the structure to effectively regulate battery temperature while preventing it from interfering with the temperature sensor's measurements. The thermal shield acts as a mediator that separates the temperature control function from the temperature detection function.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design effectively minimizes the difference between the actual battery temperature and the detected temperature, ensuring accurate readings and preventing potential battery degradation or unsafe charging conditions.
Implementation Method 1
a thermal shield element at least partially positioned between the temperature sensor and the structure
Data Source
AI summary
A battery module includes a battery, a structure positioned at least partially around the battery, a temperature sensor positioned between the battery and the structure, and a directing portion directing a temperature detection range of the temperature sensor toward the battery.