Battery Module Cooling Assembly for Uniform Cell Temperature

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Solution Overview

Problem

Existing water-cooling type cooling systems for battery modules struggle with uniform cooling, leading to temperature deviations and reduced efficiency.

Innovation Solution

A battery module design featuring top and bottom cooling members with integrated heatsinks and a connector member to uniformly distribute cooling water across the battery cell surfaces, minimizing temperature deviations and enhancing cooling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If a water-cooling type cooling system is used to cool the battery module, then cooling capability is improved, but uniform cooling is difficult to achieve and temperature deviation occurs

Engineering Contradiction:
Improvecooling capabilityVSAvoidtemperature uniformity
Core Design Contradiction:
TemperatureVSManufacturing precision

Solution Approach 1:

The cooling system is divided into multiple independent cooling channels (first cooling channel, second cooling channel, third cooling channel, fourth cooling channel) that are distributed across different regions of the battery module. Each channel independently cools specific battery cells, allowing for localized temperature control and preventing hot spots, thereby achieving uniform cooling across the entire module.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different cooling channels are strategically positioned to provide targeted cooling to specific high-heat-generation areas. The first and second cooling channels cool battery cells at one end, while the third and fourth cooling channels cool battery cells at the other end, ensuring that each region receives appropriate cooling intensity based on its thermal characteristics.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If cooling water is supplied to heatsinks to cool battery cells, then heat dissipation is improved, but temperature deviation in the entire battery module occurs

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidtemperature deviation
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The cooling system is divided into multiple independent cooling channels (first cooling channel, second cooling channel, third cooling channel, fourth cooling channel) that are distributed across different regions of the battery module. Each channel independently cools specific battery cells, allowing for localized temperature control and preventing hot spots, thereby achieving uniform cooling across the entire module.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cooling system is designed to create equipotential temperature distribution across the battery module by distributing cooling channels uniformly and ensuring equal cooling water flow through each channel. This balanced approach prevents temperature deviations and achieves uniform temperature field throughout the battery module.

Inventive Principle:
Principle #12Equipotentiality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design ensures uniform cooling of the battery cell surfaces, reducing temperature deviations and improving overall cooling efficiency.

Implementation Method 1

a first heatsink configured to cool the top surface of the battery cell while cooling water passes therethrough

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

cooling water passes therethrough

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentEP4439803B1Battery module, battery pack including the same and vehicle
Publication Date: 2025.10.15 LG ENERGY SOLUTION LTD
  • EP4439803B1 patent drawingFigure 1
  • EP4439803B1 patent drawingFigure 2
  • EP4439803B1 patent drawingFigure 3

AI summary

A battery module of the present invention includes a case assembly configured to accommodate and cool a battery cell, wherein the case assembly includes: a top cooling member; a bottom cooling member; and a connector member. Thus, the entire battery cell may be uniformly cooled, and a temperature deviation of the entire battery cell may be minimized.