Battery Module Switching Control for Parallel Power and Voltage Matching

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Solution Overview

Problem

Existing electric storage systems face challenges in efficiently managing and swapping electric storage modules, particularly in maintaining voltage compatibility and preventing damage during module replacement, which can lead to inefficiencies and potential deterioration.

Innovation Solution

The system incorporates a switching unit and module control unit that manage the electrical connection and disconnection of electric storage modules based on voltage differences, ensuring accurate voltage matching and preventing overcharge or overdischarge, allowing for easy and quick module replacement while maintaining system efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If electric storage modules are connected in parallel to increase system capacity, then the power output and energy storage capacity are improved, but the voltage compatibility and system stability deteriorate due to potential voltage differences between modules

Engineering Contradiction:
Improvepower outputVSAvoidvoltage compatibility
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The control apparatus continuously monitors the voltage of each electric storage module and uses this feedback information to control the switching units. When a module's voltage exceeds the reference voltage, its switching unit is turned off to prevent overcharging or damage, ensuring voltage compatibility while maintaining system power capacity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts the operational state of individual modules by changing the switching parameters (on/off states of switching units) based on real-time voltage measurements. This allows the system to adapt to voltage variations and maintain stability while operating at high power levels.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If electric storage modules are swapped frequently to maintain optimal performance, then the system efficiency is improved, but the replacement time and operational downtime increase

Engineering Contradiction:
Improvesystem efficiencyVSAvoidreplacement time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The control apparatus proactively identifies modules that need replacement by monitoring their voltage characteristics and comparing them against reference values. By detecting voltage deviations before they cause system failure or performance degradation, the system can schedule replacements during planned maintenance windows rather than experiencing unexpected downtime.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system automatically monitors its own module performance and identifies which modules require replacement, eliminating the need for manual inspection and enabling faster, more accurate module swapping operations.

Inventive Principle:
Principle #25Self-service

3Reliability

If voltage monitoring and control is implemented for each module to prevent damage, then the module reliability is improved, but the device complexity and control requirements increase

Engineering Contradiction:
Improvemodule reliabilityVSAvoidcontrol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control apparatus divides the system into independent controllable segments by assigning a dedicated switching unit to each electric storage module. This allows individual module control without requiring complex inter-module coordination, simplifying the overall control architecture while maintaining high reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control apparatus serves multiple functions simultaneously: it monitors voltage levels, determines reference voltages, controls switching units, and prevents module damage. This multi-functional approach consolidates control complexity into a single centralized controller rather than requiring separate control systems for each function.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250210983A1Control apparatus, power adjustment apparatus, power apparatus, control system, and management apparatus
Publication Date: 2025.06.26 NEXT E SOLUTIONS INC
  • US20250210983A1 patent drawing
  • US20250210983A1 patent drawing
  • US20250210983A1 patent drawing

AI summary

A control apparatus decides an upper limit of a magnitude of output power of a power apparatus configured such that electric storage apparatuses, which are attachable and detachable, are able to be connected in parallel, based on a maximum power supply value that is a maximum value of power which each of one or more first electric storage apparatuses, which are the electric storage apparatuses electrically connected to a power terminal of the power apparatus, is able to supply to the power apparatus, and/or decides an upper limit of a magnitude of input power of the power apparatus, based on a maximum power reception value that is a maximum value of power with which each of the one or more first electric storage apparatuses is able to be supplied from the power apparatus.