Battery Mounting Structure With Elastic Damping for Impact Protection

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Solution Overview

Problem

Electronic devices with mounted batteries face stress and potential damage due to external impacts, which can cause deformation, short circuits, heat generation, or ignition, exacerbated by gaps between the battery and mounting portions leading to repeated vibrations and stress.

Innovation Solution

A battery mounting structure with an elastic structure between the battery and the bracket, featuring an elastic member and adhesive members to absorb and disperse external impacts, maintaining a spacing distance and reducing movement between the battery and mounting space.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If the battery is disposed to be in contact with the inner face of the electronic device, then the structural support is improved, but external impact is directly transmitted to the battery causing stress and potential damage

Engineering Contradiction:
Improvestructural supportVSAvoidexternal impact transmission
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

An elastic structure is introduced as an intermediary component between the battery and the bracket. This elastic structure absorbs and disperses external impacts before they reach the battery, preventing direct transmission of harmful forces while maintaining structural support.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The elastic structure is pre-installed between the battery and the bracket to provide cushioning protection before any impact occurs. This preventive measure ensures that when external impacts occur, the battery is already protected by the elastic cushioning layer.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

2Adaptability or versatility

If a gap is generated between the battery and the mounting portion, then interference is minimized, but the battery moves under external impact causing repeated vibrations and stress

Engineering Contradiction:
Improveinterference minimizationVSAvoidbattery stability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The elastic structure acts as a flexible element that fills the gap between the battery and the mounting portion. It provides just enough contact to prevent excessive movement and vibrations while maintaining the necessary clearance to minimize interference, achieving a balance between both requirements.

Inventive Principle:
Principle #30Flexible shells and thin films

3Stability of the object's composition

If the battery is tightly fixed to the mounting portion, then movement is reduced, but external impacts cause repeated vibrations and stress through impact with the mounting portion

Engineering Contradiction:
Improvebattery positioningVSAvoidrepeated vibrations and stress
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The elastic structure serves as a mediator between the battery and the rigid mounting portion. It allows the battery to be securely positioned while absorbing impact forces, preventing the transmission of repeated vibrations and stress that would occur with direct rigid contact.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The elastic structure effectively protects the battery from external impacts by absorbing and dispersing stress, preventing damage such as short circuits, heat generation, or ignition, while maintaining stability and reducing the risk of battery deformation.

Implementation Method 1

an elastic structure disposed between the battery and the bracket and located on an edge region of the battery

Methodology Applied
Scientific EffectElasticity: Elasticity

Implementation Method 2

an elastic member and a first adhesive member disposed on a first face of the elastic member that faces the first direction

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10879506B2Battery mounting structure and electronic device having the same
Publication Date: 2020.12.29 SAMSUNG ELECTRONICS CO LTD
  • US10879506B2 patent drawing
  • US10879506B2 patent drawing
  • US10879506B2 patent drawing

AI summary

A battery mounting structure and an electronic device having the same is provided. The electronic device includes a housing including a first plate that faces a first direction, a second plate that faces a second direction opposite to the first direction, and a side member that surrounds a space between the first and second plates, a printed circuit board (PCB) disposed in the space of the housing, a battery that at least partially faces the PCB, a bracket that surrounds at least one face of the battery, and an elastic structure disposed between the battery and the bracket and located on an edge region of the battery. The elastic structure may include an elastic member, a first adhesive member disposed on a first face of the elastic member that faces the first direction, and a second adhesive member disposed on a second face that faces the second direction.