Battery Thermal Management Control for Multi-Zone Heat Exchange

Solution Overview

Problem

Existing heat management systems for vehicles lack diversification in heat management functions, leading to inefficient heat exchange for battery modules, high energy loss, and low operating efficiency.

Innovation Solution

A control method that allows for heat exchange with a battery at different efficiencies or in different heat management modes by controlling at least one of the first and second trunks in the heat management system, which are configured to exchange heat with different areas of the battery.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a single heat management mode is used for the battery, then the system structure is simple, but the heat exchange efficiency cannot meet different battery temperature requirements

Engineering Contradiction:
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The heat management system is segmented into multiple independent heat management modes (first heat management mode, second heat management mode, third heat management mode) that can be selectively activated. Each mode corresponds to different battery temperature ranges and uses different heat exchange strategies, allowing the system to optimize heat exchange efficiency for specific thermal conditions without requiring a completely complex restructured system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heat management system dynamically switches between different heat management modes based on real-time battery temperature conditions. The control unit selects appropriate modes according to temperature thresholds, enabling the system to adapt its heat exchange characteristics dynamically rather than using a fixed single mode, thereby improving overall heat exchange efficiency across varying operational conditions.

Inventive Principle:
Principle #15Dynamics

2Reliability

If traditional heat management modes are used, then the system is easy to operate, but the temperature uniformity and battery performance are insufficient

Engineering Contradiction:
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The heat management system incorporates feedback mechanisms where the control unit continuously monitors battery temperature conditions and automatically selects appropriate heat management modes. This closed-loop control ensures optimal battery performance by responding to actual thermal states, while the automation of mode selection maintains ease of operation without requiring manual intervention or complex user decisions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes operational parameters by switching between different heat management modes, each with distinct heat exchange characteristics. By adjusting which mode is active based on temperature parameters, the system optimizes battery performance through parameter variation while maintaining simple operation through automated parameter selection rather than manual adjustment.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces energy consumption and improves the functionality of the heat management system by allowing for proper heat exchange efficiency based on battery temperature, thereby enhancing temperature uniformity and battery performance.

Implementation Method 1

a first heat exchange assembly (21) arranged in the first trunk (10a), and a second heat exchange assembly (22) arranged in the second trunk (10b), wherein the first heat exchange assembly (21) and the second heat exchange assembly (22) are configured to exchange heat with the battery

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Implementation Method 2

the first trunk (10a) and the second trunk (10b) are controlled to exchange heat with the battery

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS20250192266A1Control method and vehicle
Publication Date: 2025.06.12
  • US20250192266A1 patent drawing
  • US20250192266A1 patent drawing
  • US20250192266A1 patent drawing

AI summary

A control method and a vehicle are provided. The control method comprises: acquiring a heat exchange signal; and controlling at least one of a first trunk in a thermal management system and a second trunk in the thermal management system to exchange heat with a battery, the first trunk being used for exchanging heat with a first area of the battery, the second trunk being used for exchanging heat with a second area of the battery, and the first area being different from the second area.