Lithium Ion Battery Negative Electrode Slurry with Composite Binders

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Solution Overview

Problem

Lithium ion secondary batteries face challenges in achieving excellent cycle property and low-temperature output performance, particularly in reducing size, weight, and improving performance for portable electronic devices.

Innovation Solution

A slurry composition for lithium ion secondary battery negative electrodes is developed, comprising a negative electrode active material, conductive material, water-soluble polymer, and particulate binder, with specific ranges for the conductive material and water-soluble polymer viscosity, and a combination of particulate binders A and B with varying surface acid amounts to enhance dispersibility and binding properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional binders are used to produce negative electrodes, then basic battery function is achieved, but cycle property and low-temperature output property remain insufficient

Engineering Contradiction:
Improvecycle propertyVSAvoidbinder selection complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The invention uses a composite binder system comprising both polymer binder and particulate binder in specific weight ratios (polymer binder: 5-50 wt%, particulate binder: 50-95 wt%). This composite approach combines the advantages of both binder types to achieve excellent cycle property and low-temperature output property that neither binder type can achieve alone.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention specifies precise parameter ranges for the binder components: polymer binder content (5-50 wt%), particulate binder content (50-95 wt%), and number average particle diameter (0.1-10 μm). These controlled parameter changes optimize the electrode structure to improve cycle stability and low-temperature performance.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If electrode materials are optimized for high performance, then battery performance improves, but battery size and weight increase

Engineering Contradiction:
Improvebattery performanceVSAvoidbattery weight
Core Design Contradiction:
ReliabilityVSWeight of moving object

Solution Approach 1:

The invention creates a porous electrode structure through the particulate binder system with controlled particle size (0.1-10 μm number average diameter). This porous structure provides efficient ion transport pathways, maintaining high performance while reducing material density and overall battery weight.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The invention applies different binder components in specific proportions (polymer binder 5-50 wt%, particulate binder 50-95 wt%) to create localized functional zones within the electrode. The particulate binder provides structural framework while polymer binder ensures electrical continuity, achieving high performance with minimal material usage.

Inventive Principle:
Principle #3Local quality

3Power

If conductive material amount is increased to reduce resistance, then low-temperature output property improves, but cycle property deteriorates

Engineering Contradiction:
Improvelow-temperature output propertyVSAvoidcycle property
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The invention introduces particulate binder as an intermediary component that mediates between conductive material and active material particles. The particulate binder (50-95 wt%) creates a stable structural framework that maintains electrical connectivity through low-temperature conditions while preventing excessive conductive material aggregation that would harm cycle life.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The composite binder system (polymer binder + particulate binder in specific ratios) creates a dual-function network: the polymer binder ensures flexible electrical connectivity for low-temperature output, while the particulate binder provides rigid structural stability for cycle longevity. This composite approach balances power and reliability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution results in lithium ion secondary batteries with improved cycle property and low-temperature output performance, characterized by increased binding force, reduced resistance, and enhanced dispersibility of conductive materials, leading to better battery performance and longevity.

Implementation Method 1

the water-soluble polymer has a 1% aqueous solution viscosity of 10 mPa·s to 3,000 mPa·s

Methodology Applied
Scientific EffectViscosity: Viscometer

Implementation Method 2

the particulate binder contains a combination of a particulate binder A with a relatively lower surface acid amount and a particulate binder B with a relatively higher surface acid amount

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10297819B2Slurry composition for lithium ion secondary battery negative electrode, negative electrode for lithium ion secondary battery and method for producing the same, and lithium ion secondary battery
Publication Date: 2019.05.21 ZEON CORP
  • US10297819B2 patent drawing

AI summary

A slurry composition for a lithium ion secondary battery negative electrode including a negative electrode active material, a conductive material, a water-soluble polymer, and a particulate binder, wherein an amount of the conductive material with respect to 100 parts by weight of the negative electrode active material is 0.1 parts by weight to 10 parts by weight, the water-soluble polymer has a 1% aqueous solution viscosity of 10 mPa·s to 3,000 mPa·s, and the particulate binder contains a particulate binder A having a surface acid amount of 0.01 meq/g or more and 0.10 meq/g or less and a particulate binder B having a surface acid amount of 0.15 meq/g or more and 0.5 meq/g or less.