Battery OCV Estimation Using Voltage Patterns and Temperature Correction

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Solution Overview

Problem

Existing methods for estimating the state of charge (SOC) of a battery are inaccurate due to measurement errors from IR drop and temperature variations, particularly when using battery output voltage, and require complex hardware and time-consuming calculations.

Innovation Solution

An apparatus and method that utilize a voltage sensing unit, temperature sensing unit, and microprocessor to estimate open circuit voltage (OCV) by calculating OCV variation from past and present battery output voltage patterns, applying a correction factor based on temperature, and then estimating SOC using the corrected OCV and temperature data.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If SOC is estimated based on battery output voltage, then the estimation method is simple, but measurement errors occur due to IR drop

Engineering Contradiction:
Improveestimation method simplicityVSAvoidvoltage measurement accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by storing multiple pre-calculated OCV patterns corresponding to different SOC levels and temperature conditions in advance. When estimation is needed, the system selects the appropriate pre-stored pattern based on current temperature and voltage conditions, then maps the measured voltage to SOC using the selected pattern. This eliminates the need for complex real-time calculations while maintaining accuracy by accounting for IR drop effects that were pre-computed into the patterns.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If SOC is estimated based on discharged current, then the method can track charge changes, but measurement errors accumulate over time

Engineering Contradiction:
Improvecharge change trackingVSAvoidSOC estimation accuracy over time
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent implements feedback by continuously monitoring the battery output voltage and comparing it against the pre-stored OCV patterns. The system uses the voltage feedback to determine the current SOC level by mapping the measured voltage to the corresponding pattern, thereby correcting any drift that may have occurred from current accumulation methods. This feedback mechanism ensures long-term accuracy without accumulating errors.

Inventive Principle:
Principle #23Feedback

3Measurement precision

If complicated mathematical models are used to correct SOC, then estimation accuracy improves, but calculation time increases and high-tech hardware is required

Engineering Contradiction:
ImproveSOC estimation accuracyVSAvoidestimation calculation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing OCV patterns for various SOC levels and temperature conditions before operation. During actual use, the system only needs to retrieve the appropriate pre-computed pattern and perform simple voltage mapping to determine SOC, avoiding complex real-time mathematical calculations. This dramatically reduces computation time and allows implementation on simple, low-cost hardware while maintaining high estimation accuracy.

Inventive Principle:
Principle #10Preliminary action

4Ease of operation

If battery voltage is used for SOC estimation, then the measurement is straightforward, but temperature variations cause errors

Engineering Contradiction:
Improvevoltage measurement simplicityVSAvoidSOC estimation accuracy under temperature variation
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent applies local quality by creating separate OCV patterns for different temperature conditions rather than using a single universal pattern. The system first determines the current temperature, then selects the OCV pattern corresponding to that specific temperature range. This localized approach accounts for temperature-dependent battery characteristics, ensuring accurate SOC estimation under varying temperature conditions while maintaining the simplicity of voltage-based measurement.

Inventive Principle:
Principle #3Local quality

Data Source

PatentEP2181339B1Apparatus for estimating open circuit voltage of battery, apparatus for estimating state of charge of battery, and method for controlling the same
Publication Date: 2015.09.09 LG CHEM LTD
  • EP2181339B1 patent drawingFigure 1
  • EP2181339B1 patent drawingFigure 2
  • EP2181339B1 patent drawingFigure 3

AI summary

An apparatus for estimating an OCV of a battery includes a voltage sensing unit for measuring a battery output voltage; a temperature sensing unit for measuring a battery temperature; a data storing unit for periodically receiving the battery output voltage and temperature data from the sensing units and storing the data in a memory; an OCV variation estimating unit for calculating an OCV variation from a varying pattern of battery output voltages measured in the past and at the present, stored in the memory, by applying a mathematical model defining a correlation between the varying pattern and the OCV variation, and estimating an OCV at a current stage by reflecting a correction factor corresponding to the battery temperature on the calculated OCV variation; and an OCV estimating unit for estimating an OCV at the current stage by reflecting the estimated OCV variation on the OCV estimated at a last stage.