Battery Overheat Warning Using Theoretical Temperature Comparison

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Solution Overview

Problem

Current methods for detecting overheating in lithium batteries used in energy storage power stations are not timely or accurate, often failing to detect issues until the temperature readings from sensors are outside normal ranges.

Innovation Solution

A battery overheat warning method that calculates a theoretical temperature based on working condition and geometric parameters, and compares it with actual temperatures measured by transducers to determine if an overheat warning should be sent.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If temperature readings from sensors are used to determine overheating danger, then the detection method is simple, but the timeliness and accuracy are insufficient

Engineering Contradiction:
Improvetemperature detection accuracyVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary thermal modeling and simulation to establish theoretical temperature distributions under normal operating conditions before actual overheating occurs. By pre-calculating expected temperature fields based on battery geometry, material properties, and operating parameters, the system creates a baseline for comparison that enables early detection of abnormal thermal behavior before sensor readings indicate danger

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces theoretical temperature calculations as an intermediary between direct sensor measurements and overheating determination. Instead of relying solely on raw sensor data, the system compares actual sensor readings against theoretically modeled temperature distributions, using this intermediate reference frame to improve detection accuracy and reduce false positives while maintaining system simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If only actual temperature sensor readings are used, then the system is easy to implement, but it cannot detect issues until temperatures are already outside normal ranges

Engineering Contradiction:
Improvesafety detection reliabilityVSAvoiddetection time delay
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs preliminary thermal modeling and simulation to establish theoretical temperature distributions under normal operating conditions before actual overheating occurs. By pre-calculating expected temperature fields based on battery geometry, material properties, and operating parameters, the system creates a baseline for comparison that enables early detection of abnormal thermal behavior before sensor readings indicate danger

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback by comparing real-time sensor measurements against dynamically updated theoretical temperature models. When deviations between actual and predicted temperatures exceed predetermined thresholds, the system triggers warnings, enabling proactive safety intervention before critical overheating occurs, thus reducing detection time delay while improving reliability

Inventive Principle:
Principle #23Feedback

3Measurement precision

If theoretical temperature calculation based on working conditions and geometry is implemented, then detection accuracy improves, but calculation complexity increases

Engineering Contradiction:
Improvetemperature assessment precisionVSAvoidcalculation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system utilizes changes in operating parameters (current, voltage, state of charge) and geometric characteristics to dynamically adjust theoretical temperature calculations. By monitoring how these parameters change during battery operation and incorporating them into thermal models, the system achieves accurate real-time temperature assessment without requiring complex additional hardware, balancing precision with computational feasibility

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for accurate and timely determination of warning signal levels, even if the actual temperature is within normal ranges, thereby enhancing the safety and reliability of energy storage power stations.

Implementation Method 1

obtaining an actual temperature of the target position in the battery by using a temperature transducer

Methodology Applied
Scientific EffectThermal energy detection: Thermal Radiation

Implementation Method 2

obtaining a polarization heat, a reaction heat, and an ohmic heat of the battery based on the electrochemical parameters of the battery

Methodology Applied
Scientific EffectPolarization heat: Joule Heating

Implementation Method 3

obtaining a polarization heat, a reaction heat, and an ohmic heat of the battery based on the electrochemical parameters of the battery

Methodology Applied
Scientific EffectOhmic heat: Joule Heating

Implementation Method 4

constructing a heat conduction equation based on the total battery heat and the battery mesh; solving the discretized heat conduction equation to obtain the theoretical temperature

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS12315356B2Method for warning battery overheat
Publication Date: 2025.05.27 SHANGHAI MAKESENSE ENERGY TECHNOLOGY CO LTD
  • US12315356B2 patent drawing
  • US12315356B2 patent drawing
  • US12315356B2 patent drawing

AI summary

A battery overheat warning method, a battery overheat warning system, a storage medium, and an electronic device are provided. The battery overheat warning method comprises: obtaining working condition parameters and geometric parameters of a battery; obtaining a theoretical temperature of a target position in the battery based on the working condition parameters and the geometric parameters of the battery; obtaining an actual temperature of the target position in the battery by using a temperature transducer; and sending an overheat warning signal based on the theoretical temperature and the actual temperature of the target position in the battery. The battery overheat warning method has relatively high timeliness and accuracy.