Battery Unit Screening by Overpotential for Post-Storage Consistency

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Solution Overview

Problem

Battery groups experience consistency issues due to manufacturing variations, leading to poor performance and degradation over storage time, as batteries with good initial consistency are not maintained after shelving.

Innovation Solution

A battery device and method that involves discharging battery units at a 6C rate for 40 seconds to determine characteristic values through overpotential variation curves, selecting units with relative differences within a preset range (0.5-10%) to ensure consistent battery groups, which maintains performance even after storage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If single batteries are screened for consistency using indicators such as battery voltage, internal resistance, and capacity, then good initial consistency is achieved, but consistency deteriorates after storage due to spontaneous electrochemical changes

Engineering Contradiction:
Improveconsistency of single batteriesVSAvoidconsistency after storage
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

The patent applies preliminary action by introducing a pre-storage screening process that is performed before the batteries are stored. The method involves discharging each battery unit at a 6C rate for 40 seconds and evaluating the variation curve of overpotential to identify batteries with consistent characteristics. This preliminary screening ensures that only batteries with good consistency are selected for grouping, and this consistency is maintained even after the storage period, thereby resolving the contradiction between initial consistency and post-storage consistency.

Inventive Principle:
Principle #10Preliminary action

2Productivity

If batteries are grouped immediately after manufacturing, then production efficiency is improved, but consistency between battery units deteriorates due to manufacturing variations

Engineering Contradiction:
Improvegrouping efficiencyVSAvoidconsistency between battery units
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent implements preliminary screening of battery units before grouping by discharging each unit at a 6C rate and evaluating the overpotential variation curve. This preliminary action identifies batteries with consistent characteristics, allowing them to be grouped together. This approach maintains high productivity while ensuring good consistency between battery units, as the screening process is efficient and the grouping is based on objectively measured characteristics.

Inventive Principle:
Principle #10Preliminary action

3Productivity

If a simple screening method is used, then screening speed is improved, but measurement precision of battery consistency deteriorates

Engineering Contradiction:
Improvescreening speedVSAvoidconsistency detection accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent changes the parameter used for screening from traditional indicators (voltage, internal resistance, capacity) to a new parameter: the variation curve of overpotential during 6C discharge. This parameter change provides more sensitive and accurate detection of battery consistency while maintaining screening efficiency. The overpotential variation curve captures dynamic electrochemical characteristics, enabling precise identification of consistent batteries without significantly increasing screening time.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The method ensures better consistency and performance of battery groups by controlling relative differences in characteristic values, preventing degradation during storage and improving the overall performance of the battery device.

Implementation Method 1

the single batteries are discharged at a discharge rate of 6 Capacity (C) for 40 second(s)

Methodology Applied
Scientific EffectElectrochemical discharge: Electrolysis

Implementation Method 2

During the storage process, a series of electrochemical changes spontaneously occur inside the single batteries

Methodology Applied
Scientific EffectSpontaneous electrochemical changes: Redox Reactions

Data Source

PatentUS12130336B2Battery device, detection method thereof, and screening method and device of battery unit
Publication Date: 2024.10.29 CALB GROUP CO LTD
  • US12130336B2 patent drawing
  • US12130336B2 patent drawing
  • US12130336B2 patent drawing

AI summary

The invention discloses a battery device, a detection method thereof, and a screening method and device of a battery unit. A difference between characteristic values of any two battery units in the target charge state within a first preset range is controlled. Through the difference in overpotential of different battery units, the polarization difference between different battery units is reflected, thus reflecting the consistency difference between different battery units. The solution may dynamically monitor the consistency of various battery units, which may reflect the consistency of the battery unit during use, realize the online monitoring of the battery unit, and provide guidance for use of the battery device in subsequent process.