Battery Pack Cooling Assembly for Cell and BDU Heat Control

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Solution Overview

Problem

The use of separate temperature control systems for Battery Disconnect Units (BDU) and batteries in battery packs leads to wasted battery capacity, increased costs, and suboptimal space utilization due to redundant cooling strategies.

Innovation Solution

A unified cooling assembly and control system that dissipates heat for both the cell and the BDU, with a control system determining the charging mode and transmitting control instructions to activate cooling based on cell temperature, eliminating the need for separate cooling strategies for the cell and BDU.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If two separate temperature control systems are used for BDU and battery respectively, then each component can be controlled independently, but battery capacity is wasted and costs increase

Engineering Contradiction:
Improvetemperature control reliabilityVSAvoidbattery capacity waste
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent merges the BDU cooling system and battery cooling system into a single integrated cooling system. The cooling assembly includes a cooling medium circulation system that can simultaneously cool both the BDU and battery cells. The control system integrates temperature monitoring and control logic for both components, allowing unified management of cooling operations to reduce energy consumption while maintaining effective temperature control for both BDU and battery.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If two separate temperature control systems are used for BDU and battery respectively, then each component can be controlled independently, but temperature control cost increases

Engineering Contradiction:
Improvetemperature control reliabilityVSAvoidtemperature control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The cooling assembly is designed as a multi-functional system that can perform cooling operations for both BDU and battery cells using the same cooling medium circulation infrastructure. The control system implements universal temperature monitoring and control logic that manages both components through integrated algorithms, reducing the need for separate control hardware and software for each component.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Reliability

If two separate temperature control systems are used for BDU and battery respectively, then each component can be controlled independently, but space utilization rate of battery pack decreases

Engineering Contradiction:
Improvetemperature control reliabilityVSAvoidbattery pack space
Core Design Contradiction:
ReliabilityVSVolume of stationary object

Solution Approach 1:

The patent merges the BDU cooling system and battery cooling system into a single integrated cooling system. The cooling assembly includes a cooling medium circulation system that can simultaneously cool both the BDU and battery cells. The control system integrates temperature monitoring and control logic for both components, allowing unified management of cooling operations to reduce energy consumption while maintaining effective temperature control for both BDU and battery.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces energy waste, lowers temperature control costs, and enhances space utilization in battery packs by integrating the cooling of both components under a single control strategy.

Implementation Method 1

a cooling assembly provided at a side portion of the cell and a side portion of the battery disconnect unit and configured for dissipating heat for the cell and the battery disconnect unit

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Data Source

PatentUS20250007039A1Battery pack, temperature control method, battery management system, and computer readable medium
Publication Date: 2025.01.02 EVE ENERGY CO LTD
  • US20250007039A1 patent drawing
  • US20250007039A1 patent drawing
  • US20250007039A1 patent drawing

AI summary

The present application discloses a battery pack, a temperature control method, a battery management system, and a computer readable medium. The battery pack includes: at least one cell; a battery disconnect unit configured for controlling discharging of the cell and charging of the cell in a fast charging mode; a cooling assembly provided at a side portion of the cell and a side portion of the battery disconnect unit and configured for dissipating heat for the cell and the battery disconnect unit; and a control system electrically connected to the cooling assembly and the cell and configured for turning on the cooling assembly according to a temperature of the cell.