Battery Pack Temperature Monitoring With Adaptive BMS Wake-Up Timing

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Solution Overview

Problem

Existing battery management systems (BMS) in electric vehicles unnecessarily switch to wake-up mode to monitor battery pack temperatures, leading to over-discharge and increased power consumption, as they do not have individualized timing for switching between sleep and wake-up modes based on temperature variations across multiple battery modules.

Innovation Solution

A temperature monitoring apparatus with a master BMS and multiple slave BMSs, where each slave BMS switches to wake-up mode at a pre-set time and transmits temperature data to the master BMS, which adjusts the wake-up times of other slave BMSs based on temperature data and patterns, optimizing the cooling process by reducing unnecessary power consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the BMS frequently switches to wake-up mode to monitor battery pack temperature, then the temperature monitoring reliability is improved, but the power consumption increases and over-discharge occurs

Engineering Contradiction:
Improvetemperature monitoring reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The BMS is divided into multiple independent monitoring units, each responsible for monitoring temperature of specific battery modules. Each unit can independently switch between sleep and wake-up modes based on its own temperature monitoring needs, rather than the entire BMS switching simultaneously. This segmentation allows only necessary units to consume power during wake-up periods.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The wake-up timing of each BMS unit is dynamically adjusted based on real-time temperature data. When temperature is stable and within normal range, wake-up intervals are extended. When temperature changes are detected or exceed thresholds, wake-up frequency increases. This dynamic adjustment optimizes the balance between monitoring reliability and power consumption.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the BMS monitors all battery modules simultaneously with fixed timing, then the monitoring consistency is improved, but the power consumption increases unnecessarily

Engineering Contradiction:
Improvemonitoring consistencyVSAvoidunnecessary power consumption
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

Different battery modules are assigned different monitoring strategies based on their local characteristics. Modules with higher temperature variability or closer to critical thresholds receive more frequent monitoring, while stable modules are monitored less frequently. This localized quality approach ensures consistent safety monitoring while reducing overall power consumption.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The monitoring parameters (wake-up time intervals) are changed dynamically based on temperature conditions. Instead of fixed timing for all modules, the system adjusts monitoring frequency according to actual temperature states, transforming from a static parameter system to a dynamic one that adapts to real-time conditions.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If the BMS extends wake-up intervals to reduce power consumption, then the energy efficiency is improved, but the temperature monitoring responsiveness deteriorates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidtemperature monitoring responsiveness
Core Design Contradiction:
ProductivityVSSpeed

Solution Approach 1:

The system implements feedback mechanisms where temperature data from previous monitoring cycles informs future wake-up timing decisions. When temperature readings indicate stable conditions, the system feedbacks to extend wake-up intervals for energy efficiency. When temperature changes are detected, feedback triggers more frequent wake-ups to maintain responsiveness. This closed-loop feedback optimizes both energy efficiency and monitoring speed.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP3376588B1Temperature monitoring apparatus and method for battery pack
Publication Date: 2023.10.04 LG ENERGY SOLUTION LTD
  • EP3376588B1 patent drawingFigure 1
  • EP3376588B1 patent drawingFigure 2~4
  • EP3376588B1 patent drawingFigure 5~6

AI summary

Provided are temperature monitoring apparatus and method for a battery pack. The temperature monitoring apparatus includes a plurality of slave battery management systems (BMSs) including a first slave BMS and a second slave BMS; and a master BMS connected to the plurality of slave BMSs to communicate with them. The master BMS sets a next wake-up time of the second slave BMS based on first temperature data indicating a temperature of a first battery module from among a plurality of battery modules and transmitted from the first slave BMS.