Battery Pack Assembly for Camera Crane Power

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Solution Overview

Problem

Camera cranes and support vehicles face noise interference, significant maintenance, and environmental concerns due to the use of gasoline or diesel generators for electrical power, which are large, heavy, and consume fossil fuels.

Innovation Solution

A battery pack assembly with an AC to DC converter and lithium batteries providing 30 to 36 VDC power replaces the generator, offering a compact, lightweight, and maintainable solution for powering camera equipment, allowing for charging via wall current and eliminating the need for internal combustion engines.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If a gasoline or diesel generator is used to provide electrical power, then sufficient power can be generated, but noise interference occurs which interferes with filming

Engineering Contradiction:
Improveelectrical power generationVSAvoidnoise interference
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent replaces the mechanical internal combustion engine system with an electrical battery system. The battery pack assembly provides electrical power without any moving parts, combustion processes, or mechanical noise generation, thereby eliminating noise interference while maintaining sufficient power output for camera equipment.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The invention changes the fundamental operating parameters from combustion-based power generation to electrochemical energy storage and release. By using lithium batteries with AC to DC converters, the system transforms how power is generated and delivered, achieving silent operation while maintaining the required electrical power levels for hydraulic systems and camera equipment.

Inventive Principle:
Principle #35Parameter changes

2Power

If a generator is used to provide electrical power, then power can be generated, but significant maintenance is required

Engineering Contradiction:
Improveelectrical power generationVSAvoidmaintenance requirements
Core Design Contradiction:
PowerVSEase of repair

Solution Approach 1:

The patent eliminates the complex mechanical systems of generators including engines, alternators, and cooling systems by replacing them with a solid-state battery system. Battery packs have no moving parts, require no fuel, and need minimal maintenance beyond periodic charging and replacement, dramatically improving ease of repair and reducing maintenance requirements.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Power

If a generator is used to provide electrical power, then power can be generated, but environmental harm occurs due to fossil fuel consumption and exhaust emissions

Engineering Contradiction:
Improveelectrical power generationVSAvoidexhaust emissions
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The patent replaces fossil fuel-based combustion engines with electrochemical battery systems. This substitution eliminates exhaust emissions, carbon footprint, and environmental pollution entirely, as batteries store and release electrical energy without any combustion processes or harmful byproducts.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Power

If a generator is used to provide electrical power, then sufficient power can be generated, but the device becomes large and heavy

Engineering Contradiction:
Improveelectrical power generationVSAvoidweight of power supply system
Core Design Contradiction:
PowerVSWeight of moving object

Solution Approach 1:

The invention changes the power supply architecture from heavy mechanical generators to compact lithium battery packs with integrated AC to DC converters. Modern lithium batteries have high energy density, providing sufficient power for camera equipment while being significantly lighter and more compact than equivalent generator systems.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The battery pack assembly provides reliable and efficient electric power to camera equipment, reducing noise, maintenance, and environmental impact while enabling quieter and more sustainable operation.

Implementation Method 1

A battery pack assembly with an AC to DC converter and lithium batteries providing 30 to 36 VDC power

Methodology Applied
Scientific EffectAC to DC conversion:

Data Source

PatentUS11309606B2Battery pack assembly for camera crane and equipment
Publication Date: 2022.04.19 CHAPMAN LEONARD STUDIO EQUIPMENT INC
  • US11309606B2 patent drawing
  • US11309606B2 patent drawing
  • US11309606B2 patent drawing

AI summary

A vehicle for carrying a camera crane has wheels or treads on a chassis. A battery pack assembly on the chassis, includes an AC to DC converter and plurality of batteries wired to a battery charger within a housing. The batteries collectively may have an output voltage of 30 to 36 VDC when fully charged. At least one input connector on the housing is wired to the AC to DC converter for charging the batteries. The battery pack assembly replaces and is used instead of a camera-equipment-generator.