Battery Pack Cell Zoning for Low-Temperature Energy Retention

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Solution Overview

Problem

Lithium-ion battery packs experience a significant reduction in energy retention rate at low temperatures, necessitating an improvement in battery life when used in cold environments.

Innovation Solution

A battery pack design with distinct regions for different battery cells, each with dual discharge voltage plateaus, where cells with higher low-temperature energy retention rates are placed in colder regions and those with lower retention rates are in warmer regions, utilizing titanium oxide, niobium oxide, or titanium-niobium oxide as cathode functional additives to enhance discharge capacity and power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If lithium-ion secondary battery cells are connected in series or parallel to form a battery pack to improve discharge capacity, then the overall discharge capacity of the battery pack is improved, but the energy retention rate at low temperatures decreases dramatically

Engineering Contradiction:
Improvedischarge capacityVSAvoidenergy retention rate at low temperatures
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The patent applies local quality by creating different thermal environments within the battery pack. Insulation structures are selectively positioned around certain battery cells (first and second battery cells) while leaving other cells (third and fourth battery cells) without such insulation. This results in warmer local regions for insulated cells and colder regions for non-insulated cells, allowing the pack to maintain higher overall energy retention at low temperatures while preserving increased discharge capacity through the combined cell configuration.

Inventive Principle:
Principle #3Local quality

2Reliability

If battery cells are arranged in regions with different temperatures to improve low-temperature energy retention, then the consistency of cycling is improved, but the device complexity increases

Engineering Contradiction:
Improvelow-temperature energy retention rateVSAvoidbattery pack structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the battery pack into distinct thermal zones by dividing it into multiple regions (first region, second region, third region, fourth region) with different insulation characteristics. Each region contains specific battery cells arranged in series or parallel configurations. This segmentation allows independent thermal management of different cell groups, improving low-temperature performance through localized heat retention while maintaining a relatively simple overall structure by using basic insulation components rather than complex active thermal management systems.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures consistent energy discharge across regions, significantly improving the overall low-temperature energy retention rate and battery life of the battery pack.

Implementation Method 1

each has a first discharge voltage plateau and a second discharge voltage plateau, an average discharge voltage of the first discharge voltage plateau is higher than an average discharge voltage of the second discharge voltage plateau

Methodology Applied
Scientific EffectElectrochemical discharge: Battery (electricity)

Implementation Method 2

a cathode active substance of each of the first battery cells, the second battery cells and the third battery cells is a mixture of a first cathode active substance having the first discharge voltage plateau and a cathode functional additive having the second discharge voltage plateau

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Data Source

PatentUS12002960B2Battery pack and electric device
Publication Date: 2024.06.04 CONTEMPORARY AMPEREX TECHNOLOGY (HONG KONG) LIMITED
  • US12002960B2 patent drawing
  • US12002960B2 patent drawing

AI summary

A battery pack and an electric device including the battery pack. The battery pack includes a battery pack container and first, second and third battery cells accommodated in different regions of the battery pack container, the first, second and third battery cells each has a first and a second discharge voltage plateau, an average discharge voltage of the first discharge voltage plateau is higher than an average discharge voltage of the second discharge voltage plateau, and the first, second and third battery cells have different proportions of the discharge capacity corresponding to the second discharge voltage plateau.