Multi-Battery Pack Discharge Control for Circulating Current Prevention

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Solution Overview

Problem

In a multi-battery pack system, voltage differences between battery packs can generate large circulating currents during low load power, leading to overload and potential damage.

Innovation Solution

A method to detect real-time load power and selectively enable or disable the discharge function of battery packs based on their state of charge and capacity, ensuring only the target battery pack operates during low load conditions to prevent circulating currents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If multiple battery packs discharge in parallel, then the power supply capacity is improved, but circulating current is generated causing overload and potential damage

Engineering Contradiction:
Improvepower supply capacityVSAvoidcirculating current
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent implements dynamic control of battery pack discharge functions based on real-time load power detection. The control unit dynamically adjusts the number of active battery packs according to load conditions, switching between single battery pack operation (when load power is low) and multiple battery pack parallel operation (when load power is high), thereby adapting the power supply capacity to actual demands while preventing circulating current issues

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs a feedback mechanism where the control unit continuously detects real-time load power and uses this information to control the discharge functions of battery packs. This closed-loop feedback system ensures that battery packs are enabled or disabled based on actual load requirements, preventing the generation of circulating currents while maintaining optimal power supply capacity

Inventive Principle:
Principle #23Feedback

2Quantity of substance

If multiple battery packs operate in parallel, then the energy storage capacity is improved, but the system complexity increases

Engineering Contradiction:
Improveenergy storage capacityVSAvoidsystem complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent segments the battery pack system into independently controllable units, where each battery pack can be individually enabled or disabled through control units. This segmentation allows the system to simplify operations by activating only the necessary number of battery packs based on load requirements, thereby reducing system complexity while maintaining adequate energy storage capacity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control unit is designed with universal functionality to manage multiple battery packs, performing both detection of load power and control of discharge functions. This multi-functional control unit reduces overall system complexity by consolidating control logic while still enabling flexible management of multiple battery packs for adequate energy storage capacity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20260031636A1Battery pack control method, energy storage device and system, and storage medium
Publication Date: 2026.01.29 ECOFLOW INC
  • US20260031636A1 patent drawing
  • US20260031636A1 patent drawing
  • US20260031636A1 patent drawing

AI summary

A battery pack control method includes: detecting real-time load power of a multi-battery pack system; and when the real-time load power is less than a first power threshold, and at least two battery packs discharge in parallel, determining a target battery pack from the battery packs discharging in parallel, maintaining a discharge function of the target battery pack, and disabling a discharge function of another battery pack discharging in parallel other than the target battery pack.