Battery Pack Connection Guide for Multi-Standard Installation

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Solution Overview

Problem

Conventional battery packs face challenges in installation compatibility and workability due to varying electrical connection types, requiring additional components and increasing installation complexity.

Innovation Solution

A battery pack design featuring a connection guide unit with multiple connection guider types on different sides of the pack case, allowing for easy access and rotation to accommodate various electrical connections, including a shaft portion and slider for selective exposure of connection guiders, enhancing compatibility with different inverter types.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a conventional battery pack uses a single connection type, then the device complexity is reduced, but the adaptability to different electrical members decreases

Engineering Contradiction:
Improvecompatibility with electrical membersVSAvoidconnection guide unit structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The connection guide unit employs a rotatable shaft portion that can dynamically change its orientation to expose different connection guiders (first connection guider for US type, second connection guider for EU type). This dynamic adjustment allows a single battery pack to adapt to different electrical connection types without requiring multiple fixed connection structures, thereby resolving the contradiction between adaptability and device complexity.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If additional dedicated parts are added for different connection types, then the adaptability increases, but the device complexity and installation workability worsen

Engineering Contradiction:
Improvecompatibility with various connection typesVSAvoidinstallation workability
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The connection guide unit is designed as a universal component that integrates multiple connection guiders (first connection guider and second connection guider) into a single structure. By rotating the shaft portion, the same connection guide unit can serve different connection types (US and EU standards), eliminating the need for multiple dedicated parts and simplifying the installation process while maintaining broad compatibility.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If multiple connection guiders are provided on different sides, then the adaptability improves, but the ease of operation decreases due to rotation requirement

Engineering Contradiction:
Improveaccess to different connection typesVSAvoidconnection accessibility
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The connection guide unit is pre-configured with multiple connection guiders positioned on different sides of the pack case, and the shaft portion can be pre-rotated to the appropriate orientation before connection. This preliminary preparation ensures that the correct connection guider is already exposed and accessible when installation begins, reducing the operational complexity despite the multi-functional design.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS20240170821A1Battery pack and energy storage system including the same
Publication Date: 2024.05.23 LG ENERGY SOLUTION LTD
  • US20240170821A1 patent drawing
  • US20240170821A1 patent drawing
  • US20240170821A1 patent drawing

AI summary

A battery pack includes a battery module having at least one battery cell, a pack case configured to accommodate the battery module, and a connection guide unit provided on at least one side of the pack case and configured to be accessible to electrical members of two or more connection types.