Battery Pack Control Apparatus for Accurate SOC Estimation

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Solution Overview

Problem

Existing energy storage systems face challenges in accurately managing and estimating the state of charge (SOC) of battery packs, particularly in large-scale high-power applications, which are critical for efficient use of renewable energy sources and mitigating environmental impact.

Innovation Solution

The proposed solution involves a battery pack control apparatus that calculates a final open circuit voltage (OCV) of battery cells and estimates the initial SOC using an OCV calculation unit and SOC estimation unit, respectively, while considering previous SOC storage times and self-discharge rates, ensuring accurate SOC estimation and efficient power management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If OCV measurement is performed to estimate SOC, then SOC estimation accuracy is improved, but measurement time and system complexity increase

Engineering Contradiction:
ImproveSOC estimation accuracyVSAvoidmeasurement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system pre-calculates and stores the relationship between OCV and SOC values in a lookup table during battery operation. When SOC estimation is needed, the system simply queries the pre-stored table based on measured OCV values, avoiding complex real-time calculations and significantly reducing measurement time while maintaining high accuracy.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a simplified representation of the complex battery state by storing OCV-SOC correspondence relationships in a table. This copied data structure allows rapid SOC estimation through simple table lookups rather than complex mathematical modeling, reducing computational time while preserving estimation accuracy.

Inventive Principle:
Principle #26Copying

2Measurement precision

If OCV measurement is performed to estimate SOC, then SOC estimation accuracy is improved, but device complexity increases

Engineering Contradiction:
ImproveSOC estimation accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent creates a simplified representation of the complex battery state by storing OCV-SOC correspondence relationships in a table. This copied data structure allows rapid SOC estimation through simple table lookups rather than complex mathematical modeling, reducing computational time while preserving estimation accuracy.

Inventive Principle:
Principle #26Copying

Solution Approach 2:

The system uses a simple lookup table approach instead of complex real-time mathematical models. This disposable-like simplification trades off some theoretical precision for practical simplicity and ease of implementation, making the system more suitable for real-world battery management applications.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

3Speed

If battery cells are measured at high current, then measurement speed is improved, but measurement accuracy deteriorates due to polarization effects

Engineering Contradiction:
Improvemeasurement speedVSAvoidOCV measurement accuracy
Core Design Contradiction:
SpeedVSMeasurement precision

Solution Approach 1:

The system performs OCV measurements at low currents to ensure accuracy, and pre-processes this data into lookup tables. This preliminary accurate measurement approach compensates for the slower measurement speed by performing calculations offline rather than in real-time.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS9599675B2Apparatus for controlling battery pack, and energy storage system including the apparatus
Publication Date: 2017.03.21 SAMSUNG SDI CO LTD
  • US9599675B2 patent drawing
  • US9599675B2 patent drawing
  • US9599675B2 patent drawing

AI summary

An apparatus for controlling a battery pack and an energy storage system including the apparatus are disclosed. In one embodiment, the battery pack includes at least one battery tray each including one or more battery cells. The apparatus may include an open circuit voltage (OCV) calculator and a state of charge (SOC) estimator. The OCV calculator may receive OCV measurement values of the battery cells of each battery tray when the power of the battery pack is turned on, and calculate a final OCV of the battery cells based at least in part on the OCV measurement values. The SOC estimator may extract an SOC value corresponding to the final OCV from an SOC table and estimate the extracted SOC value as an initial SOC.