Battery Pack Dynamic Charging Current Control

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Solution Overview

Problem

Conventional battery charger systems fail to recharge battery packs optimally and efficiently due to lack of control over charging current based on battery conditions such as temperature and internal resistance.

Innovation Solution

A rechargeable battery pack system that includes a voltage detector, calculator, and communicator to determine optimal charging current values and transmit them to the battery charger, allowing the battery charger to supply currents accordingly, thereby controlling the recharging process.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the battery charger controls charging voltage and current using conventional CCCV method, then the charging process is simple to implement, but the battery cannot be recharged optimally according to its specific conditions such as temperature and internal resistance

Engineering Contradiction:
Improveoptimal recharging according to battery conditionVSAvoidcharging control system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Instead of the battery charger controlling the charging parameters unilaterally, the patent inverts the control relationship by having the battery pack determine and communicate its optimal charging current values to the charger. The battery pack includes a calculator that computes optimal charging currents based on its internal conditions (temperature, internal resistance, charge state), and a communicator that transmits these values to the charger, which then supplies current accordingly.

Inventive Principle:
Principle #13The other way round (Inversion)

2Productivity

If the battery charger uses fixed charging current, then the charging system is simple to operate, but the charging time is extended and battery life is reduced

Engineering Contradiction:
Improvecharging speedVSAvoidcharging time
Core Design Contradiction:
ProductivityVSLoss of time

Solution Approach 1:

The patent implements dynamic charging current adjustment by equipping the battery pack with a calculator that continuously determines optimal charging current values based on real-time battery conditions (temperature, internal resistance, charge state). This dynamic calculation and communication of optimal current values allows the charging system to adapt to changing battery conditions, enabling faster charging when conditions permit while protecting the battery when conditions require caution.

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the battery charger monitors only charging voltage and current, then the monitoring system is simple, but the battery cannot be recharged appropriately depending on temperature and internal resistance conditions

Engineering Contradiction:
Improveadaptation to battery conditionsVSAvoidmonitoring and control system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The battery pack performs self-diagnosis and self-determination of optimal charging parameters by including internal detectors (voltage, temperature, internal resistance) and a calculator that computes optimal charging currents based on its own condition. The battery pack essentially serves itself by determining what charging parameters it needs, then communicates these requirements to the charger, eliminating the need for complex charger-side monitoring and decision-making systems.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS8432136B2Battery pack, battery charger, and battery pack system
Publication Date: 2013.04.30 KK TOSHIBA
  • US8432136B2 patent drawing
  • US8432136B2 patent drawing
  • US8432136B2 patent drawing

AI summary

A battery pack includes: a plurality of rechargeable batteries (11a to 11n) connected in series or in parallel; a voltage detector (13) for detecting voltages of the respective batteries; a calculator (15) for calculating optimal charging current values based on the voltages of the respective batteries detected by the voltage detector so as to recharge the respective batteries; and a communicator (19) for transmitting the charging current values calculated by the calculator to a battery charger (3).