Battery Pack with Electrostatic Connector for Safe Removal

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Solution Overview

Problem

Conventional battery packs in electronic devices are difficult to replace, often requiring device repair or replacement, and existing removal methods like adhesive tapes are inefficient and prone to damage or fire risks.

Innovation Solution

A battery pack design incorporating an electrostatic force load element or temperature cut-off element in the connector system that induces controlled short circuit to swell the battery, allowing easy removal without additional tapes, using connectors and terminals to facilitate detachment.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a pouch-shaped battery is embedded in an electronic device with ultrasonic welding or laser welding for waterproof and dustproof purposes, then the waterproof and dustproof performance is improved, but the ease of battery replacement deteriorates

Engineering Contradiction:
Improvewaterproof and dustproof performanceVSAvoidease of battery replacement
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The invention separates the battery pack into a battery cell and a separate case that can be easily detached. The case includes a connection portion with engagement protrusions that can snap into engagement recesses, allowing the battery pack to be divided into replaceable segments without compromising the sealing of the main device.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention introduces a separate battery pack case as an intermediary component between the battery cell and the electronic device. This case includes a connection portion with engagement protrusions that interface with engagement recesses in the device, providing a removable interface that maintains sealing while enabling easy replacement.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Stability of the object's composition

If adhesive or string-shaped adhesive tape is added to one surface of the pouch-shaped battery for internal fixing, then the battery fixation is improved, but the ease of battery separation deteriorates and fire risk increases

Engineering Contradiction:
Improvebattery fixationVSAvoidease of battery separation
Core Design Contradiction:
Stability of the object's compositionVSEase of operation

Solution Approach 1:

The invention extracts the adhesive and string-shaped adhesive tape from the battery fixation system. Instead, it uses a mechanical engagement system where engagement protrusions on the connection portion fit into engagement recesses, eliminating the need for adhesive materials that are difficult to remove and pose fire risks.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The invention replaces the chemical bonding method (adhesive) with a mechanical engagement system. The connection portion includes engagement protrusions that mechanically interlock with engagement recesses, providing secure fixation during use while allowing easy separation without the fire risks associated with adhesive materials.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Ease of operation

If a separate tape for removal is attached to the battery pack, then the ease of battery removal is improved, but the device complexity increases

Engineering Contradiction:
Improveease of battery removalVSAvoiddevice complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The invention merges the removal function into the battery pack case itself. The connection portion includes engagement protrusions that integrate the attachment and release mechanisms within the existing battery pack structure, eliminating the need for separate removal tapes or additional components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The connection portion serves multiple functions: it provides mechanical engagement for secure mounting, enables easy separation through the engagement protrusion-recess interface, and eliminates the need for separate removal aids. This multi-functional design simplifies the overall system while maintaining ease of removal.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables safe and cost-effective battery replacement by swelling the battery pack upon controlled short circuit, eliminating the need for separate removal tapes and reducing the risk of damage or fire during removal.

Implementation Method 1

inducing heating by short circuit

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Implementation Method 2

forcibly expanding the battery pack when replacing the battery pack

Methodology Applied
Scientific EffectThermal expansion: Thermal Expansion

Data Source

PatentEP4625682A1Easily detachable battery pack
Publication Date: 2025.10.01 LG ENERGY SOLUTION LTD
  • EP4625682A1 patent drawingFigure 1~2
  • EP4625682A1 patent drawingFigure 3
  • EP4625682A1 patent drawingFigure 4

AI summary

Disclosed is an easily removable battery pack, and more particularly a battery pack including a battery cell having a first electrode and a second electrode; a first connector extending from the first electrode, and one side of the first connector being electrically connected to the first electrode; a first terminal connected to another side of the first connector; a second connector extending from the second electrode, and one side of the second connector being electrically connected to the second electrode; a second terminal connected to another side of the second connector; a third connector extending from the first connector, and one side of the third connector being connected to a part of the first connector; and a third terminal connected to another side of the third connector, wherein the third connector includes an electrostatic force load element.