Battery Pack Encoder for Identification Code Management

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Solution Overview

Problem

Conventional electric power systems with battery packs require inconvenient processes for changing identification codes, such as re-burning or resetting, when replacing battery packs, which complicates the management and integration of new battery packs.

Innovation Solution

Incorporating an encoder with a manually adjustable encoding configuration in each battery pack, allowing users to set a specific identification code, enabling universal battery pack functionality and simplifying the process of replacing battery packs by matching the encoding configuration of new packs to the removed ones.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the identification code is burned into a non-volatile memory of the monitoring unit, then the identification code is fixed and stable, but changing the identification code requires re-burning via a recording device which is inconvenient

Engineering Contradiction:
Improveidentification code stabilityVSAvoididentification code change convenience
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent transforms the static identification code stored in non-volatile memory into a dynamic code generated by an encoder component. The encoder can be manually adjusted to different positions, each position corresponding to a different identification code. This allows the identification code to change dynamically based on the encoder's position, eliminating the need for re-burning while maintaining code stability during operation.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent replaces the electronic/memory-based identification code storage system with a mechanical encoder system. Instead of storing codes electronically in non-volatile memory, the system uses a mechanical encoder with multiple positions that generate different codes based on physical position. This mechanical approach allows easy code changes through manual adjustment without requiring recording devices.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Productivity

If a new battery pack is replaced into the electric power system, then the system can use the new battery pack, but the identification code must be set or re-burned which complicates the replacement process

Engineering Contradiction:
Improvebattery pack replacement efficiencyVSAvoididentification code setting process
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent enables the battery pack to self-identify through the encoder configuration. When a new battery pack is installed, the user simply adjusts the encoder to the desired position, and the system automatically generates the corresponding identification code. This eliminates the need for external recording devices or complex programming processes, allowing the battery pack to effectively configure itself with the appropriate identification code.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent makes the battery pack universal by allowing the same physical battery pack to be configured with different identification codes through encoder adjustment. A single battery pack design can serve multiple roles and be assigned to different positions or functions in the electric power system simply by changing the encoder position, rather than requiring different hardware versions for different applications.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10673100B2Electric power system and management method thereof
Publication Date: 2020.06.02 MOBILETRON ELECTRONICS CO LTD
  • US10673100B2 patent drawing
  • US10673100B2 patent drawing
  • US10673100B2 patent drawing

AI summary

An electric power system and a management method thereof. The electric power system includes a plurality of battery packs and a battery management apparatus. Each of the battery packs includes a casing, a battery cell assembly disposed in the casing, an encoder, and a monitoring unit, wherein the encoder could generate one of a plurality of encoding configurations and has an operating section which is adapted to be manually set the encoding configuration by a user; the monitoring unit senses a state of the battery cell assembly and generates an identification code according to the encoding configuration of the encoder, and outputs a state signal including the identification code. The battery management apparatus receives the state signal of each of the monitoring unit and obtain the state of the corresponding battery cell assembly according to the identification code of the received state signal.