Battery Pack Equalization Using High Voltage Turning Point Detection

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Solution Overview

Problem

Existing power battery pack equalization strategies require full charging, fail to accurately predict State of Charge (SOC) misalignment, and cannot complete alignment in a single instance, leading to shortened service life and inefficient utilization.

Innovation Solution

A method and device that obtain the high voltage turning point of the charging curve of each cell, calculate cell capacity, and equalize cells based on maximum and average capacities, eliminating the need for full charging and enabling accurate SOC alignment in a single step.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If top-aligned equalization strategy is used, then high-voltage cells are aligned by discharging, but the battery pack must be fully charged first, increasing time consumption

Engineering Contradiction:
Improvevoltage difference detectionVSAvoidequalization time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent performs preliminary analysis of the charging curve to identify the high voltage turning point before equalization is needed. By pre-calculating the capacity based on the turning point characteristics, the system prepares equalization parameters in advance, eliminating the need to wait for full charging completion before starting equalization operations.

Inventive Principle:
Principle #10Preliminary action

2Ease of operation

If equalization is based on voltage difference threshold, then simple control is achieved, but SOC misalignment cannot be accurately predicted

Engineering Contradiction:
Improveequalization controlVSAvoidSOC alignment accuracy
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The patent replaces the simple voltage threshold comparison method with an analysis based on charging curve characteristics. By identifying the high voltage turning point and calculating capacity from the curve's geometric features, the system achieves accurate SOC prediction without complex mechanical or electronic measurement systems.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Device complexity

If voltage difference threshold triggers equalization, then control simplicity is maintained, but alignment cannot be completed in one time for large SOC misalignment

Engineering Contradiction:
Improveequalization control systemVSAvoidequalization efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The system performs preliminary calculation of the required equalization capacity by analyzing the charging curve's high voltage turning point. This pre-calculation determines the exact equalization duration and parameters needed, allowing the system to complete alignment in a single operation even for large SOC misalignments, rather than requiring multiple iterative adjustments.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11628743B2Vehicle, and equalization method and device for power battery pack
Publication Date: 2023.04.18 BYD CO LTD
  • US11628743B2 patent drawing
  • US11628743B2 patent drawing

AI summary

Disclosed are an automobile, and a power battery pack equalization method and device, the method comprises the following steps: acquiring a high voltage inflection point of the charging curve of a battery cell of the power battery pack and acquiring the capacity of the battery cell according to the high voltage inflection point of the battery cell, and equalizing the battery cell according to the capacity of the battery cell. Hence, equalization management of the power battery pack can be realized, thereby improving the use ratio of the power battery pack and prolonging the service life of the power battery pack.