Battery Pack Heat Dissipation Member and Plate Member Assembly

Solution Overview

Problem

Conventional battery packs face challenges in achieving effective heat dissipation, leading to uneven temperature distribution among battery cells, which can degrade performance and shorten battery life.

Innovation Solution

The battery pack design includes a battery cell assembly with a heat dissipation member and a plate member disposed on the electrodes and side surfaces of the battery cells, within an exterior case, utilizing a tubular structure with no interfaces to ensure uniform heat transfer and prevent local performance degradation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional battery pack design is used, then device complexity is reduced, but heat dissipation effectiveness deteriorates leading to uneven temperature distribution

Engineering Contradiction:
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent combines the heat dissipation member and plate member into an integrated assembly that contacts multiple battery cells simultaneously. This merging of components creates a unified thermal management structure that improves temperature uniformity across the battery pack while avoiding the need for separate, complex individual cell cooling systems.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The battery pack is divided into multiple battery cell assemblies, each with its own heat dissipation member and plate member configuration. This segmentation allows independent thermal management of each cell group, enabling uniform heat dissipation across the entire pack without requiring a monolithic complex structure.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If heat dissipation members are added to improve thermal management, then heat dissipation effectiveness is improved, but device complexity increases

Engineering Contradiction:
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The plate member serves multiple functions: it provides structural support for the battery cells, acts as a heat dissipation conduit, and maintains mechanical stability of the assembly. This multi-functionality reduces the need for separate components, improving heat dissipation efficiency without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The heat dissipation member and plate member are constructed from materials with optimized thermal conductivity and mechanical properties. This use of composite or specially engineered materials enhances heat dissipation efficiency while minimizing the number of components needed, as the material itself provides both thermal and structural functions.

Inventive Principle:
Principle #40Composite materials

3Temperature

If multiple components are used for heat dissipation, then heat dissipation effectiveness is improved, but assembly stability deteriorates

Engineering Contradiction:
Core Design Contradiction:
TemperatureVSStability of the object's composition

Solution Approach 1:

The heat dissipation member is positioned within or between battery cells, with the plate member providing an outer structural framework. This nested arrangement ensures that thermal management components are securely integrated into the battery assembly, maintaining assembly stability while achieving effective heat dissipation through the nested thermal pathways.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances heat dissipation, maintains uniform temperatures, and extends battery life by ensuring efficient heat transfer and assembly stability, thereby improving the reliability and performance of the battery pack.

Implementation Method 1

a heat dissipation member and a plate member disposed on at least one of (1) at least one electrode of the battery cell and (2) a side surface of the battery cell in this order along a direction in which the battery cell assembly is assembled in the exterior case

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Data Source

PatentUS11557805B2Battery pack
Publication Date: 2023.01.17
  • US11557805B2 patent drawing
  • US11557805B2 patent drawing
  • US11557805B2 patent drawing

AI summary

A battery pack is provided. The battery pack includes a battery cell assembly including at least a battery cell, a heat dissipation member, and a plate member; and an exterior case. The heat dissipation member and the plate member are disposed in this order on one or both of an electrode of the battery cell and a side surface of the battery cell along a direction in which the battery cell assembly is assembled in the exterior case.