Battery Pack Heat Path Structure for Cell Group Cooling

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Solution Overview

Problem

Existing battery pack designs face challenges in effectively dissipating heat generated by unit cells, leading to temperature rises that degrade battery performance, as the cooling performance is compromised by gaps in the layout of unit cells within the cell group.

Innovation Solution

A battery pack configuration that includes a case with a cell group abutting its bottom surface and a fixing member with heat paths linking the upper surface of the battery to the side surface of the case, enhancing heat dissipation by providing additional heat transfer paths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If unit cells are arranged in a cell group with insulating separators and holding plates, then the structural stability and electrical isolation are improved, but the cooling performance degrades due to gaps in the layout

Engineering Contradiction:
Improvestructural stabilityVSAvoidcooling performance
Core Design Contradiction:
Stability of the object's compositionVSTemperature

Solution Approach 1:

The invention introduces a new spatial dimension for heat dissipation by extending the heat dissipation fin from the top surface of the battery pack along the side surface to the bottom surface. This vertical extension creates additional heat dissipation area in the third dimension, allowing heat to be dissipated not only from the top but also from the side and bottom surfaces, thereby compensating for the cooling performance degradation caused by gaps in the cell group layout.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Temperature

If cooling plates are placed between unit cells, then the heat dissipation within the cell group is improved, but the heat dissipation path to the outside of the battery pack is insufficient

Engineering Contradiction:
Improveheat dissipation within cell groupVSAvoidheat dissipation path to outside
Core Design Contradiction:
TemperatureVSLoss of energy

Solution Approach 1:

The invention merges the cooling plate function with the case structure by integrating the heat dissipation fin directly into the case. The heat dissipation fin extends from the top surface along the side surface to the bottom surface, creating a continuous heat dissipation path that connects the internal cooling plates to the external environment. This integration ensures that heat generated within the cell group can be efficiently transferred to the case and dissipated to the outside, solving the insufficient heat dissipation path problem.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If the battery pack case is designed with simple structure, then the manufacturing cost is reduced, but the heat dissipation capability to the outside is limited

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidheat dissipation capability
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The invention makes the case serve multiple functions: it provides structural support, electrical isolation, and heat dissipation. The heat dissipation fin integrated into the case transforms the case from a simple protective shell into an active heat dissipation component. This multi-functionality allows the case to simultaneously maintain structural integrity and provide efficient heat dissipation to the outside environment without requiring separate complex cooling structures.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration efficiently dissipates heat from unit cells, suppressing temperature rises between cells and improving overall cooling performance, as demonstrated by simulation results showing significant temperature suppression effects.

Implementation Method 1

The fixing member includes a heat path that links from an upper surface of a battery to a side surface of the case

Methodology Applied
Scientific EffectHeat conduction: Conduction (thermal)

Data Source

PatentUS11923519B2Battery pack
Publication Date: 2024.03.05 VEHICLE ENERGY JAPAN INC
  • US11923519B2 patent drawing
  • US11923519B2 patent drawing
  • US11923519B2 patent drawing

AI summary

A temperature rising between unit cells in a cell group is suppressed. A battery pack disclosed in the invention includes a case, a cell group which connects a plurality of unit cells and is disposed to abut on a bottom surface of the case, and a fixing member which fixes the cell group. The fixing member includes a heat path that links from the upper surface of a battery to the side surface of the case.