Battery Pack Heater Control for Parallel Temperature Uniformity
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Solution Overview
Problem
In parallelly connected battery packs, temperature deviations occur due to differential heat dissipation, leading to unbalanced potential states and service lives of cells, which affects charging efficiency and battery longevity.
Innovation Solution
A heater control system with a master pack and slave packs, where each pack includes heating groups with cell arrays and heaters, a communication unit for temperature data exchange, and operation determination units to individually control heaters based on temperature data, ensuring uniform temperature across all packs and cells.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Temperature
If heaters are operated in all battery packs connected in parallel, then the battery packs are heated to operational temperature, but temperature deviation occurs between battery packs due to differential heat dissipation
Solution Approach 1:
The patent divides the heating control into individual battery pack units, each with its own heater and temperature sensor. The control unit independently adjusts heating for each pack based on its specific temperature conditions, allowing differentiated control that accounts for position-based heat dissipation differences. This segmentation enables the system to maintain temperature uniformity across parallel-connected packs by treating each pack as a separate controllable entity rather than applying uniform heating to all packs simultaneously.
2Stability of the object's composition
If heaters are individually controlled in each battery pack, then temperature uniformity between battery packs is improved, but the system complexity increases due to additional control mechanisms
Solution Approach 1:
The patent combines multiple temperature sensors and heating control functions into a centralized control unit that manages all parallel-connected battery packs. This control unit receives temperature data from individual packs, processes the information collectively, and generates coordinated heating commands. By merging the control logic into a single intelligent unit rather than distributing complex control across multiple independent systems, the patent achieves individualized temperature management while minimizing overall system complexity.
3Productivity
If all heaters are operated simultaneously, then charging can proceed at higher efficiency, but unbalanced cell potentials and service lives occur due to temperature deviation
Solution Approach 1:
The patent implements a feedback control mechanism where temperature sensors continuously monitor the temperature of each battery pack, and the control unit adjusts heater operation based on real-time temperature data. The system compares actual temperatures against target temperature ranges and dynamically modifies heating power to maintain optimal charging conditions. This feedback loop ensures that charging efficiency is maximized while preventing temperature-induced cell imbalance, as the system responds to temperature deviations by adjusting heating in real-time rather than operating heaters at fixed power levels.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This system effectively manages temperature deviations within battery packs, preventing unbalanced cell potentials and extending battery service life by maintaining a uniform temperature state, thus enhancing charging efficiency and overall battery performance.
Implementation Method 1
a heater provided between and configured to heat the first and second cell arrays
Data Source
AI summary
A heater control system for a battery pack and a method for the same in accordance with the present invention relate to a system and a method for the same in which according to temperature deviations generated during heating operations of heaters provided in each battery pack, between battery packs and cells included in the battery packs, each heater is individually controlled to allow the battery packs and the battery cells therein to be heated to a uniform temperature state.


