Battery Pack Overcurrent Control for Uneven Parallel Cell Capacity

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Solution Overview

Problem

Battery packs for portable electronic devices are susceptible to degradation due to excess current, leading to reduced capacity and shorter discharge cycles, particularly affecting smaller battery cells with lower overcurrent thresholds.

Innovation Solution

Implementing a method and circuitry within the battery pack to detect overcurrent in smaller capacity battery cells and generate a signal to reduce power supplied to the device, thereby protecting these cells from damage by comparing the supply current with predefined overcurrent values and adjusting power accordingly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If battery cells are connected in parallel to increase capacity, then the overall battery pack capacity increases, but smaller battery cells become more susceptible to overcurrent degradation

Engineering Contradiction:
Improvebattery pack capacityVSAvoidbattery cell reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The battery pack is divided into multiple cell blocks, each with its own overcurrent detection circuit. This segmentation allows individual monitoring and protection of smaller battery cells within each block, preventing overcurrent degradation while maintaining overall pack capacity through parallel connections.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Overcurrent detection circuits continuously monitor current flow through smaller battery cells and provide feedback signals when overcurrent conditions are detected. This feedback mechanism enables real-time protection by triggering power reduction when smaller cells approach their current limits, preventing degradation while allowing full power operation under normal conditions.

Inventive Principle:
Principle #23Feedback

2Duration of action of stationary object

If power is reduced to protect smaller battery cells from overcurrent, then battery pack longevity is extended, but available power to the device is reduced

Engineering Contradiction:
Improvebattery pack longevityVSAvoidpower supplied to device
Core Design Contradiction:
Duration of action of stationary objectVSPower

Solution Approach 1:

The system applies partial power reduction only when and where needed - specifically when smaller battery cells in a cell block experience overcurrent conditions. Other battery cells continue to supply full power, and power is reduced only to the extent necessary to protect vulnerable cells, minimizing the impact on overall device performance while extending battery longevity.

Inventive Principle:
Principle #16Partial or excessive action

Data Source

PatentUS11791639B2Discharge control method of a battery pack for portable electronic devices
Publication Date: 2023.10.17 LENOVO SWITZERLAND INTERNATIONAL GMBH
  • US11791639B2 patent drawing
  • US11791639B2 patent drawing
  • US11791639B2 patent drawing

AI summary

A method is provided for controlling a discharge of a battery pack that supplies power to a portable electronic device. The battery pack has one or more cell blocks each having a plurality of battery cells connected in parallel. The method includes the following steps. Determining, for each of the one or more cell blocks, a value of a first supply current flowing through a first battery cell that has the smallest capacity among the plurality of battery cells. Comparing, for each of the one or more cell blocks, the value of the first supply current with a first overcurrent value of the first battery cell to detect overcurrent in the first battery cell. Generating, in response to detecting the overcurrent in the first battery cell of any of the one or more cell blocks, a first overcurrent signal to reduce the power supplied to the portable electronic device.