Battery Pack Power Supply Coupling for Versatile External Output

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Solution Overview

Problem

Existing technologies do not effectively integrate battery packs with power supply devices, limiting their functionality and user convenience.

Innovation Solution

A power supply device with a body case, device-side engaging parts, and output parts that connect with battery units, allowing power transfer to external apparatuses, and features like biasing members and conversion circuits for versatile power output.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If battery units are integrated with power supply devices, then power output capability is improved, but device complexity increases

Engineering Contradiction:
Improvepower output capabilityVSAvoiddevice complexity
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The patent combines the battery unit and power supply device into an integrated system where the battery unit is placed on the upper surface of the power supply device body case. The engaging parts mechanically couple these components, allowing the battery to directly power external apparatuses through the power supply device's output parts, thereby improving power output capability while managing complexity through functional integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The power supply device is designed with universal engagement interfaces that can accommodate different battery units. The body case structure with upper surface placement and standardized engaging parts allows the same power supply device to work with multiple battery configurations, providing multi-functionality without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Ease of operation

If battery units can be easily coupled and decoupled, then ease of operation is improved, but connection reliability may worsen

Engineering Contradiction:
Improveease of coupling and decouplingVSAvoidconnection reliability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The connection system is segmented into separate engaging parts on both the power supply device and battery unit. This allows independent engagement and disengagement of connection elements, enabling easy coupling and decoupling operations while maintaining secure connections through distributed engagement points that ensure reliable electrical and mechanical contact.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS12537256B2Power supply device and power supply system
Publication Date: 2026.01.27 MAKITA CORP
  • US12537256B2 patent drawing
  • US12537256B2 patent drawing
  • US12537256B2 patent drawing

AI summary

A power supply device may include a body case, a first device-side engaging part disposed on the body case, a first output part disposed on the body case; and a device-side connector configured to be connected with a battery-side connector of a first battery unit. The body case may include a bottom surface, and an upper surface configured to allow the first battery unit to be placed thereon. The first device-side engaging part may be configured to be engaged with a first engaged part of the first battery unit. The first output part may be configured to output power supplied from the first battery unit to a first external apparatus different from the first battery unit.