Battery Pack Sampling Layout with Shared Information Collection Members

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Solution Overview

Problem

The high manufacturing costs of batteries are driven by the high demand for information collection members in battery packs, which are necessary for monitoring and sampling battery cell data, particularly in large-capacity batteries.

Innovation Solution

A battery design that connects multiple battery cells to a single information collection member through a network of electrical connection members, reducing the number of information collection members required and optimizing their arrangement to minimize length and manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If each battery row is equipped with a separate information collection member, then the monitoring precision and reliability of battery cells is improved, but the manufacturing cost and device complexity increase significantly

Engineering Contradiction:
Improvebattery monitoring reliabilityVSAvoidnumber of information collection members
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the information collection functions for multiple battery rows into a single integrated information collection member. This single member includes multiple sampling lines that can respectively connect to battery cells in different rows, allowing one information collection member to perform the function of what would traditionally require multiple separate members, thereby reducing device complexity and manufacturing cost while maintaining monitoring reliability

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The information collection member is designed with multi-functionality to serve multiple battery rows simultaneously. It includes a first sampling line for connecting to first battery cells in a first row and a second sampling line for connecting to second battery cells in a second row, enabling a single component to perform universal monitoring across different battery rows without requiring separate dedicated members for each row

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Measurement precision

If multiple information collection members are used to monitor all battery cells, then the measurement precision of battery cell data is improved, but the manufacturing cost increases

Engineering Contradiction:
Improvebattery cell data sampling precisionVSAvoidmanufacturing cost
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The patent combines multiple sampling functions into a single information collection member that includes multiple sampling lines. This single member can simultaneously sample data from battery cells in different rows through its multiple sampling lines, achieving the same measurement precision that would require multiple separate members while significantly reducing the number of components to be manufactured and assembled

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent transitions from a one-to-one correspondence between information collection members and battery rows to a many-to-one relationship by designing the information collection member with multiple sampling lines extending in different directions. This dimensional expansion allows a single member to access multiple battery rows simultaneously, reducing component quantity while maintaining comprehensive monitoring coverage

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces the number of information collection members, lowering manufacturing costs and enhancing market competitiveness by facilitating efficient connection and sampling of battery cells while ensuring stable current and voltage transmission.

Implementation Method 1

electrical connection portions of two adjacent battery cells in each battery row are connected by a first electrical connection member

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 2

the information collection member is electrically connected to a plurality of first electrical connection members corresponding to at least two battery rows

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS20250337031A1Battery and electric apparatus
Publication Date: 2025.10.30 CONTEMPORARY AMPEREX TECHNOLOGY CO LTD
  • US20250337031A1 patent drawing
  • US20250337031A1 patent drawing
  • US20250337031A1 patent drawing

AI summary

A battery and an electric apparatus are provided. The battery includes: at least one battery pack, where each battery pack includes: a plurality of battery rows, each battery row includes a plurality of battery cells arranged along a first direction, electrical connection portions of two adjacent battery cells in each battery row are connected by a first electrical connection member, and the plurality of battery rows are arranged along a second direction; and an information collection member, where the information collection member is disposed on one side of the plurality of battery rows in a third direction, the third direction, the second direction, and the first direction are perpendicular to each other, and the information collection member is electrically connected to a plurality of first electrical connection members corresponding to at least two battery rows.