Power Battery Pack Layout Around a Transmission Shaft

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Solution Overview

Problem

Current power battery packs in all-terrain vehicles have an unreasonable structural design, leading to suboptimal layout and interference with other components like the transmission shaft, resulting in low integration level and structural strength.

Innovation Solution

A power battery pack with an avoidance portion at its bottom that cooperates with the transmission shaft, allowing the battery pack to be installed on the frame in a way that the transmission shaft can pass through, optimizing the vehicle's layout and enhancing structural integration and strength.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the power battery pack is installed on the frame without an avoidance portion, then the battery pack structure is simple, but the transmission shaft cannot pass through and interferes with the battery pack

Engineering Contradiction:
Improveinstallation of power battery packVSAvoidstructure of power battery pack
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

An avoidance portion is extracted from the bottom of the power battery pack housing, creating a localized recessed region that allows the transmission shaft to pass through. This extracts the interfering portion from the solid battery pack structure, enabling the transmission shaft to traverse the battery pack area without collision while maintaining the overall integrity of the battery pack assembly.

Inventive Principle:
Principle #2Taking out (Extraction)

2Power

If the power battery pack has a large volume to provide sufficient power, then the power capacity is improved, but the layout space on the vehicle is reduced and interferes with other components

Engineering Contradiction:
Improvepower capacity of battery packVSAvoidlayout space on vehicle
Core Design Contradiction:
PowerVSArea of stationary object

Solution Approach 1:

The avoidance portion creates a vertical dimension change in the battery pack housing, recessing downward to allow the transmission shaft to pass through the battery pack's horizontal space. This dimensional approach allows the battery pack to maintain its full horizontal footprint for power capacity while accommodating the transmission shaft vertically, optimizing the three-dimensional layout without reducing power capacity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Adaptability or versatility

If the power battery pack is designed with reasonable layout to avoid interference, then the integration level is improved, but the structural design becomes more complex

Engineering Contradiction:
Improveintegration level of vehicle layoutVSAvoidstructural design of battery pack
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The avoidance portion is a localized structural feature at the bottom of the battery pack housing, concentrating the design complexity to a specific local region rather than distributing it throughout the entire battery pack structure. This local quality approach allows the majority of the battery pack to maintain simple, standardized construction while only the avoidance portion requires specialized design to accommodate the transmission shaft.

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250007070A1Vehicle and power battery pack thereof
Publication Date: 2025.01.02 SEGWAY TECH CO LTD
  • US20250007070A1 patent drawing
  • US20250007070A1 patent drawing
  • US20250007070A1 patent drawing

AI summary

Vehicle and power battery pack thereof are provided, where the vehicle includes a frame, a first seat, a second seat, a power battery pack, a fuel tank assembly, a drive motor and a transmission shaft. The first seat and the second seat are arranged in a cab at intervals in a second direction. In a third direction, part of the power battery pack is located in a space between the first seat and the frame, and rest of the power battery pack is located in a space between the second seat and the frame. An avoidance portion is arranged at a bottom of the power battery pack, and is located between the first seat and the second seat. The avoidance portion is arranged to cooperate with the transmission shaft, and the transmission shaft extends in the avoidance portion in a first direction.