Battery Pack State of Health Estimation via Unit Correction

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Solution Overview

Problem

Existing methods for estimating the state of health (SOH) of a battery pack are inaccurate due to inconsistent state of charge (SOC) and aging processes among battery units, making it difficult to calculate the cumulative change in capacity and resulting in lower than actual SOH estimates.

Innovation Solution

A method and apparatus that detect changes in health indicators such as voltage, charging current, discharging current, and temperature during charging or discharging processes, determine correction opportunities for SOC, calculate cumulative changes in capacity, and estimate the state of health based on corrected states of charge, allowing for accurate SOH estimation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If prior methods estimate SOH based on cumulative change in capacity of the battery pack, then the estimation can be performed during normal use, but the SOH estimation is inaccurate due to inconsistent SOC and aging processes among battery units

Engineering Contradiction:
ImproveSOH estimation accuracyVSAvoiddifficulty to calculate SOC of specific battery unit
Core Design Contradiction:
Measurement precisionVSEase of operation

Solution Approach 1:

The patent divides the battery pack into individual battery units and tracks SOC and aging processes for each unit separately. By segmenting the monitoring approach, the system can identify correction opportunities for each unit based on its own voltage, current, and temperature characteristics, rather than treating the entire pack as a single entity. This enables accurate SOH estimation by considering cumulative capacity changes at correction opportunities for specific units.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent implements a feedback mechanism by continuously monitoring voltage, current, and temperature of each battery unit during charging and discharging processes. When a correction opportunity is detected (based on consistent SOC measurements), the system uses this feedback information to calculate cumulative capacity changes and update SOH estimates. This feedback loop allows the system to adapt to inconsistent aging processes among different battery units.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the electrical system estimates SOH during normal use, then continuous monitoring is possible, but there is no opportunity to accurately calculate SOH due to inconsistent SOC states of different battery units

Engineering Contradiction:
ImproveSOH estimation accuracyVSAvoidopportunity to accurately calculate SOH
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent prepares for accurate SOH estimation by continuously monitoring and tracking voltage, current, and temperature of each battery unit during normal operation. When conditions indicate a correction opportunity (consistent SOC measurements), the system is already prepared with the necessary data to calculate cumulative capacity changes. This preliminary monitoring action ensures that when the right moment arrives, accurate SOH calculation can be performed immediately without losing monitoring opportunities.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs periodic assessment of SOC consistency among battery units to identify correction opportunities. By periodically checking whether battery units have reached states suitable for accurate SOC measurement, the system determines optimal moments for SOH calculation. This periodic action transforms continuous monitoring into discrete, accurate measurement opportunities, resolving the conflict between continuous monitoring and accurate calculation timing.

Inventive Principle:
Principle #19Periodic action

Data Source

PatentUS10620273B2Method and apparatus for estimating a state of health of a battery pack and computer-readable medium
Publication Date: 2020.04.14 CONTEMPORARY AMPEREX RUNZHI SOFTWARE TECH LTD
  • US10620273B2 patent drawing
  • US10620273B2 patent drawing
  • US10620273B2 patent drawing

AI summary

A method and apparatus for estimating a state of health of a battery pack and a computer-readable medium are provided, the method including: detecting changes of health indicators of every battery unit in the battery pack, determining whether the battery unit has a correction opportunity for a state of charge thereof during a predetermined period of time based on the detected changes of the health indicators, calculating corrected states of charge and one or more of cumulative changes in capacity between every two correction opportunities of a battery unit having two or more correction opportunities, obtaining a first estimated state of health of the battery unit having two or more correction opportunities based on the above data and estimating the state of health of the battery pack based on the first estimated state of health of the battery unit having two or more correction opportunities.