Battery Pack Venting Passage for Thermal Runaway Containment
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Solution Overview
Problem
In battery packs, particularly in electric vehicles, the risk of thermal propagation and electrical short circuits due to igniting battery cells poses a significant safety concern, as high-temperature gases and flammable materials can spread between adjacent cells, leading to uncontrolled thermal runaway.
Innovation Solution
A battery pack design featuring a venting system with a pack housing that includes venting holes and a gas discharge passage, which guides high-temperature gases externally through a tube-like main passage and includes a backflow prevention valve to ensure safe discharge, minimizing the risk of internal leakage and thermal propagation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If battery modules are disposed and mounted closely to increase energy density, then productivity and space utilization are improved, but thermal propagation risk increases due to flame and high-temperature gas flow between adjacent cells
Solution Approach 1:
The patent introduces partition walls between adjacent battery cells that divide the internal space into separate compartments. These partition walls include gas discharge passages that segment the potential flow path of high-temperature gases, preventing direct propagation from one cell to another while maintaining close packing of battery modules for high energy density.
Solution Approach 2:
The patent employs non-flammable fillers and cooling fluids as intermediary substances within the gas discharge passages and spaces between battery cells. These intermediaries intercept and cool high-temperature gases before they can reach adjacent cells, acting as a protective barrier that enables close mounting while preventing thermal propagation.
2Reliability
If venting holes are provided in the pack housing to discharge gas from battery cells, then thermal runaway safety is improved, but risk of electrical short circuits increases due to conductive flammable materials causing short circuits between components
Solution Approach 1:
The patent fills the spaces between battery cells and around venting components with non-flammable, electrically insulating materials such as foam or resin. These materials create an inert environment that prevents flammable gases from causing electrical short circuits while allowing thermal runaway gases to be safely discharged through dedicated passages.
Solution Approach 2:
The patent extracts the venting function from the general pack housing structure and creates dedicated gas discharge passages that are spatially separated from electrical components. This extraction ensures that discharged gases do not come into contact with conductive parts, eliminating the risk of electrical short circuits while maintaining thermal safety.
3Device complexity
If a simple venting structure is used to discharge high-temperature gas, then device complexity is reduced, but thermal propagation control is insufficient allowing flames to spread between battery cells
Solution Approach 1:
The patent merges the partition wall structure with the gas discharge passage system, integrating thermal isolation and gas venting functions into a single integrated component. This merging provides effective thermal propagation control while avoiding the need for separate complex venting systems, thus maintaining reasonable device complexity.
Solution Approach 2:
The patent introduces vertical gas discharge passages that extend in the height direction, utilizing the third dimension to route hot gases away from adjacent battery cells. This dimensional approach provides effective thermal isolation without requiring complex horizontal separation structures, maintaining simplicity while controlling thermal propagation.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution effectively discharges high-temperature gases and flammable materials safely, reducing the risk of thermal runaway and electrical short circuits, thereby enhancing the thermal stability and safety of the battery pack.
Implementation Method 1
a gas discharge passage communicating with the venting hole, and configured to discharge gas discharged through the venting portion externally, wherein the gas discharge passage may include a body portion coupled to the pack housing; and a main passage connected to the body portion, and having a form of a tube extending in a longitudinal direction of the pack housing
Data Source
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AI summary
A battery pack (1000) according to an embodiment of the present disclosure may include: a plurality of battery cells (1200) including a venting portion (1240); a pack housing (1100) in which a plurality of battery cells are disposed in a longitudinal direction, the pack housing including a venting hole (1310) communicating with the venting portion; and a gas discharge passage (1400) communicating with the venting hole, and configured to discharge gas discharged through the venting portion externally, wherein the gas discharge passage may include a body portion (1410) coupled to the pack housing; and a main passage (1420) connected to the body portion, and having a form of a tube extending in a longitudinal direction of the pack housing.