Vehicle Battery Cooling Control During Parking

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Solution Overview

Problem

Existing battery management systems for eco-friendly vehicles, such as electric and hybrid vehicles, fail to proactively prevent overheating and associated fires during parking, which can degrade battery performance, shorten its lifespan, and pose safety risks to occupants.

Innovation Solution

A vehicle battery management apparatus that periodically monitors the battery state during parking, controls a cooling device with a cooling level corresponding to the battery's condition, and provides warnings for abnormalities both inside and outside the vehicle, using components like an Electric Water Pump, air conditioner, radiator fan, and 3-way valve, to manage temperature effectively.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If battery temperature management is applied only while driving, then the cooling system can be simplified, but the battery cannot be proactively protected from overheating during parking which may cause fires

Engineering Contradiction:
Improvebattery safetyVSAvoidcooling system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The system performs preliminary monitoring of battery temperature and state of charge during parking before overheating occurs. The controller continuously checks battery parameters and activates cooling measures in advance when abnormal conditions are detected, preventing fire hazards before they materialize.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements continuous feedback monitoring of battery temperature, state of charge, and cooling system performance. Based on real-time battery status, the controller dynamically adjusts cooling water flow rate and cooling intensity, creating a closed-loop control system that responds to actual battery conditions.

Inventive Principle:
Principle #23Feedback

2Temperature

If maximum cooling is applied continuously, then battery temperature can be kept low, but energy consumption increases and battery performance may be degraded

Engineering Contradiction:
Improvebattery temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The cooling system transitions from static continuous cooling to dynamic adaptive cooling. The controller continuously adjusts cooling water flow rate and cooling intensity based on real-time battery temperature, state of charge, and environmental conditions, optimizing the balance between temperature control and energy consumption.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes cooling parameters (water flow rate, cooling intensity) dynamically based on battery state of charge and temperature. When battery state is normal, cooling parameters are reduced or suspended; when abnormal conditions are detected, cooling parameters are increased to maximum level for rapid heat dissipation.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If monitoring is performed only during driving, then the system complexity is reduced, but abnormal battery conditions during parking cannot be detected in time

Engineering Contradiction:
Improvefire prevention capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring system operates during parking to detect abnormal battery conditions before they lead to fires. The controller continuously monitors battery temperature, state of charge, and other parameters during parking, enabling early detection and prevention of thermal runaway events.

Inventive Principle:
Principle #10Preliminary action

4Loss of energy

If cooling water flow rate is increased, then heat dissipation efficiency improves, but energy consumption and system wear increase

Engineering Contradiction:
Improveheat dissipation efficiencyVSAvoidpump energy consumption
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The cooling water pump operates dynamically with variable speed control based on real-time cooling requirements. The controller adjusts pump speed and water flow rate according to battery temperature and state of charge, avoiding constant high-speed operation and reducing unnecessary energy consumption and mechanical wear.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures efficient battery management and enhances safety by preventing overheating, reducing the risk of fires, and providing timely warnings for occupants, thereby extending battery life and ensuring vehicle safety.

Implementation Method 1

a cooling device that cools the battery

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

the water-cooling technique is a technique for managing a temperature of a battery using cooling water

Methodology Applied
Scientific EffectConvection: Convection

Data Source

PatentUS11602975B2Vehicle battery management apparatus and method thereof
Publication Date: 2023.03.14 HYUNDAI MOTOR CO LTD
  • US11602975B2 patent drawing
  • US11602975B2 patent drawing
  • US11602975B2 patent drawing

AI summary

A vehicle battery management apparatus and a method thereof are provided. The vehicle battery management apparatus includes a battery that supplies power to a vehicle, a cooling device that cools the battery and a controller that monitors a state of the battery during parking and controls the cooling device to cool the battery with a cooling level corresponding to the state of the battery.