Battery Cell Pass Prediction from Early Charge-Discharge Cycles

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Solution Overview

Problem

Existing methods for verifying the capacity of battery cells are time-consuming, requiring over 750 hours due to the need for 300 full-charge-complete-discharge cycles.

Innovation Solution

A battery cell pass determination apparatus and method that includes a battery cell mounting part, a charge/discharge module, and a battery cell pass determination unit with capacity derivation, increase value calculation, and judgment units to quickly determine battery cell pass based on capacity increase values or cycle counts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If 300 full-charge-complete-discharge cycles are performed to verify battery cell capacity, then measurement reliability is improved, but testing time increases to more than 750 hours

Engineering Contradiction:
Improvecapacity verification reliabilityVSAvoidtesting time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent applies preliminary action by performing only a small number of initial charge-discharge cycles (e.g., 5 cycles) to obtain preliminary capacity data, rather than completing all 300 cycles. This preliminary testing allows the system to predict whether the battery cell will pass the full 300-cycle verification, significantly reducing the actual testing time required while maintaining verification reliability.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements partial action by conducting only a fraction of the required 300 cycles (e.g., 5 cycles) to make a pass/fail determination. The system calculates capacity change rates from this partial data and uses predictive algorithms to determine whether the battery cell would pass the complete 300-cycle test, thereby performing less than the full required action while achieving the same verification goal.

Inventive Principle:
Principle #16Partial or excessive action

2Productivity

If the number of charge-discharge cycles is reduced to decrease testing time, then productivity is improved, but measurement precision deteriorates

Engineering Contradiction:
Improveverification speedVSAvoidcapacity verification accuracy
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The patent applies feedback by continuously monitoring the capacity change rate during the preliminary charge-discharge cycles and using this feedback to predict the final verification result. The system calculates the capacity change rate from the limited preliminary data and uses this feedback information to determine whether the battery cell will pass the full 300-cycle verification, maintaining measurement precision despite reduced cycling.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent implements parameter changes by shifting from measuring absolute capacity values after 300 cycles to measuring and analyzing the capacity change rate during preliminary cycles. This parameter transformation allows the system to make accurate predictions about long-term battery performance based on short-term observations, thereby improving verification speed without sacrificing accuracy.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentEP4001939B1Apparatus and method for determining whether battery cell has passed
Publication Date: 2025.12.03 LG ENERGY SOLUTION LTD
  • EP4001939B1 patent drawingFigure 1~2
  • EP4001939B1 patent drawingFigure 3
  • EP4001939B1 patent drawingFigure 4

AI summary

According to a battery cell pass determination apparatus and a battery cell pass determination method according to an embodiment of the present invention, it is possible to determine whether a battery cell is a pass without having to charge and discharge a battery for 300 times, so that it is possible to quickly determine whether a battery cell is a pass.