Battery Paste Hopper Control for Precise Volume and Pressure
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Existing lead-acid battery manufacturing processes lack efficient automation for controlling the volume and pressure of battery paste application to lead or lead alloy metal grids, requiring manual adjustments and resulting in suboptimal paste distribution.
Innovation Solution
A battery paste application hopper assembly with automated control using servomotors to adjust the clearance between rollers and a scraper bar, enabling precise regulation of paste volume and pressure output, integrated with a frame, belt, and motor-driven rollers for efficient paste distribution.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Device complexity
If manual adjustments are used for paste application, then device complexity is reduced, but manufacturing precision and productivity deteriorate
Solution Approach 1:
The patent replaces manual mechanical adjustments with an automated control system that uses servomotors and feedback mechanisms to control paste application parameters, thereby improving precision without significantly increasing overall system complexity
Solution Approach 2:
The system automatically adjusts paste application parameters such as volume and pressure through feedback control, enabling precise manufacturing without requiring complex manual intervention mechanisms
2Device complexity
If manual adjustments are used for paste application, then device complexity is reduced, but productivity deteriorates
Solution Approach 1:
The system incorporates feedback control that allows the paste application machine to automatically monitor and adjust its own operation parameters, eliminating the need for continuous manual intervention and thereby improving productivity
Solution Approach 2:
The patent implements feedback mechanisms that automatically regulate paste flow and application parameters based on actual process conditions, enabling continuous optimized operation without manual adjustments and improving manufacturing efficiency
3Manufacturing precision
If automated control is implemented for paste volume and pressure, then manufacturing precision is improved, but device complexity increases
Solution Approach 1:
The patent replaces complex manual control mechanisms with automated servomotor-driven systems that use electronic feedback control, achieving high precision through software-based regulation rather than complex mechanical adjustments
4Productivity
If automated control is implemented for paste application, then productivity is improved, but device complexity increases
Solution Approach 1:
The system automatically monitors and adjusts its own operation through feedback control mechanisms, eliminating the need for operator intervention and improving productivity without requiring overly complex control systems
Solution Approach 2:
The patent implements feedback loops that automatically regulate paste application parameters based on real-time process data, enabling continuous optimized operation and improved productivity through relatively simple automated control
Data Source
AI summary
A battery paste application machine is equipped with a battery paste application hopper assembly. The battery paste application machine can be employed in a larger manufacturing operation to produce lead-acid batteries. The battery paste application hopper assembly furnishes automated control of one or more parameters of battery paste delivery. Volume of battery paste at the time of delivery can be automatically controlled, pressure of battery paste at the time of delivery can be automatically controlled, or both volume and pressure can be automatically controlled. Depending on the parameters controlled, the battery paste application hopper assembly can include a housing, a paste delivery roller, a feed roller, a scraper bar, a first actuator, and/or a second actuator.