Li-Ion Battery Peak Detection for Micro-Short Failure Sensing

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Solution Overview

Problem

Existing lithium ion battery failure detection techniques are inadequate for advanced applications like electric vehicles and aircrafts, as they struggle to detect micro-short circuits and dendrite generation in real-time, leading to insufficient safety margins and potential thermal runaway.

Innovation Solution

A power supply device with a measurement unit, peak detection units for current and voltage, and a determination unit using a neural network to detect maximum and minimum values at regular intervals, along with temperature measurement, to accurately determine battery failure and prevent thermal runaway.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional voltage or current measurement techniques are used to detect lithium ion battery failures, then the detection system is simple, but the detection precision is insufficient to reliably identify micro-short circuits and dendrite generation

Engineering Contradiction:
Improvefailure detection precisionVSAvoiddetection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The detection system is segmented into multiple specialized units: voltage detection unit, current detection unit, peak detection unit, and determination unit. Each unit focuses on detecting specific parameters (voltage, current, peak values) and processing them independently, which improves overall detection precision while maintaining manageable system complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from conventional single-parameter detection to multi-dimensional detection by simultaneously monitoring both voltage and current parameters, and further by detecting peak values at regular time intervals. This multi-dimensional approach enables more reliable identification of micro-short circuits and dendrite generation that single-parameter systems miss

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If peak detection at regular time intervals is implemented, then the detection of micro-short circuits improves, but the data processing complexity increases

Engineering Contradiction:
Improvemicro-short circuit detection reliabilityVSAvoiddata processing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The peak detection unit performs preliminary action by detecting and holding peak voltage and current values at regular time intervals before the actual failure occurs. This preliminary detection of extreme values enables the determination unit to identify micro-short circuits based on abnormal peak patterns, improving reliability while simplifying the final determination process

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The determination unit receives feedback from the peak detection unit in the form of detected peak values and occurrence frequencies. By analyzing the feedback regarding whether peak detection values exceed predetermined thresholds or if occurrence frequencies meet abnormality criteria, the system reliably detects micro-short circuits while managing data processing through structured feedback loops

Inventive Principle:
Principle #23Feedback

3Reliability

If multiple detection parameters (voltage, current, temperature) are monitored, then the comprehensiveness of failure detection improves, but the system complexity and cost increase

Engineering Contradiction:
Improvefailure detection comprehensivenessVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The detection system is designed with multi-functionality to monitor multiple parameters (voltage, current, temperature) using integrated detection units. The peak detection unit and determination unit process all these parameters uniformly, enabling comprehensive failure detection including micro-short circuits, dendrite generation, and thermal issues within a single unified system rather than separate specialized systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system merges voltage detection, current detection, temperature measurement, peak detection, and determination functions into an integrated battery failure detection system. By combining these functions and sharing common processing resources (peak detection unit, determination unit), the system achieves comprehensive monitoring while controlling overall complexity through functional integration

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12196811B2Power supply device and failure detection method for battery
Publication Date: 2025.01.14 MURATA MFG CO LTD
  • US12196811B2 patent drawing
  • US12196811B2 patent drawing
  • US12196811B2 patent drawing

AI summary

A power supply device includes a measurement unit that measures at least one of a voltage and a current of a lithium ion battery, a peak detection unit that detects at least one of a maximum value of the current and a minimum value of the voltage at regular time intervals using at least one of the voltage and the current measured by the measurement unit, and a determination unit that determines a failure of the lithium ion battery based on at least one of the maximum value of the current and the minimum value of the voltage detected at regular time intervals by the peak detection unit.