Battery Unit Phase-Change Cooling for Lightweight Mobile Objects

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Solution Overview

Problem

Existing mobile objects face challenges in efficiently cooling batteries without adding weight or consuming excess energy, as conventional cooling systems increase the weight and energy consumption of the mobile object.

Innovation Solution

A battery unit design that incorporates a solid-state coolant around the battery, which liquefies due to heat and is then discharged, eliminating the need for complex cooling equipment and reducing weight by allowing the coolant to be discharged externally.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional cooling systems are used to cool batteries, then cooling effectiveness is improved, but weight and energy consumption increase

Engineering Contradiction:
Improvebattery temperatureVSAvoidmobile object weight
Core Design Contradiction:
TemperatureVSWeight of moving object

Solution Approach 1:

The patent utilizes the phase transition of coolant from solid to liquid state to achieve cooling. The solid coolant absorbs heat from the battery during operation, melts when reaching melting point, and is then discharged. This phase change mechanism provides efficient cooling without requiring heavy mechanical cooling systems.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The patent extracts the coolant from the mobile object after it has served its cooling purpose. By discharging the liquefied coolant externally, the system eliminates the need for complex coolant circulation systems, pumps, and radiators, thereby reducing overall system weight while maintaining effective cooling.

Inventive Principle:
Principle #2Taking out (Extraction)

2Temperature

If conventional cooling systems are used to cool batteries, then cooling effectiveness is improved, but energy consumption increases

Engineering Contradiction:
Improvebattery temperatureVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The phase transition from solid to liquid provides a natural heat absorption mechanism that occurs passively without requiring energy input for compression or circulation. The latent heat of fusion is absorbed directly from the battery, providing efficient cooling with minimal energy consumption.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The solid coolant performs cooling autonomously through its phase transition property. Once placed in contact with the battery, it automatically absorbs heat and melts without requiring external control systems, pumps, or power consumption, achieving self-regulated cooling.

Inventive Principle:
Principle #25Self-service

3Weight of moving object

If solid coolant is disposed around battery and discharged after liquefaction, then weight is reduced, but device complexity increases

Engineering Contradiction:
Improvemobile object weightVSAvoidcooling system complexity
Core Design Contradiction:
Weight of moving objectVSDevice complexity

Solution Approach 1:

The phase transition mechanism provides a simple yet effective cooling approach. The solid coolant naturally melts when absorbing heat from the battery, and the resulting liquid is discharged through a simple opening, avoiding complex circulation systems while achieving weight reduction.

Inventive Principle:
Principle #36Phase transitions

Solution Approach 2:

The system changes the physical state parameter of the coolant from solid to liquid to enable discharge. This parameter change allows the coolant to transition from a stable solid form during storage to a dischargeable liquid form after cooling, simplifying the overall system architecture.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides efficient battery cooling while reducing the weight of the mobile object by discharging the liquefied coolant, thus optimizing energy use and minimizing environmental impact.

Implementation Method 1

The coolant in a solid state is disposed around the battery and is liquefied by heat transferred from the battery

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

The coolant in a solid state is disposed around the battery and is liquefied by heat transferred from the battery

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS12534235B2Mobile object and battery unit
Publication Date: 2026.01.27 SUBARU CORP
  • US12534235B2 patent drawing
  • US12534235B2 patent drawing
  • US12534235B2 patent drawing

AI summary

A mobile object includes a battery, a coolant, and a discharger. The coolant in a solid state is disposed around the battery and is liquefied by heat transferred from the battery. The discharger discharges the coolant liquefied out of the mobile object.